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Manufacturing method of composite electromagnetic valve

A technology for electromagnetic valves and manufacturing methods, which is applied in the direction of metal material coating process, coating, molten spraying, etc., and can solve the problems of reduced sealing performance of valve body, failure of corrosion resistance performance to meet requirements, easy corrosion of electromagnetic working parts, etc. , to improve the sealing performance, solve the problem of acid and alkali corrosion resistance, and not easy to age

Inactive Publication Date: 2018-10-02
安徽斯瑞尔阀门有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Based on the precision and flexibility of the electromagnetic valve, the sealing performance of the valve body of the electromagnetic valve is high. However, because the valve body often needs to transport corrosive liquids, the valve body is easy to corrode, and the sealing performance of the valve body after corrosion Greatly reduced, and easy to corrode to electromagnetic working parts
In view of this technical problem, the Chinese patent number is: CN201410724297.6, which discloses "a method for manufacturing a composite electromagnetic valve", but the technical solution obtains an electromagnetic valve body, which not only has poor physical and chemical strength, but also has poor corrosion resistance. It still does not meet the requirements, and there is no real-time and effective way to solve the problems of existing technologies.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A manufacturing method of a composite electromagnetic valve, the manufacturing method of the composite electromagnetic valve comprises the following steps:

[0023] S1, 12 parts of polytetrafluoroethylene are placed in the mould, Mg 2 SiO 4 3 parts, 0.6 parts of nano-alumina, 0.01 part of zirconium nitride, and 0.01 part of titanium dioxide are filled into polytetrafluoroethylene to obtain fillers for later use;

[0024] S2. Put a single valve body made of metal into the mold, put the filling material in step S1 into the mold, close the mold, put the mold into a high-temperature furnace to heat up to 520°C and keep it warm for 48 minutes, then pressurize Mold, after blowing cold nitrogen on the mold for 40 minutes during the pressurization process, open the mold to obtain the valve semi-finished product;

[0025] S3. Spray 5 parts of chromium carbide onto the surface of the valve body using supersonic flame spraying technology to obtain the final product

[0026] Whe...

Embodiment 2

[0028] A manufacturing method of a composite electromagnetic valve, the manufacturing method of the composite electromagnetic valve comprises the following steps:

[0029] S1, 10 parts of polytetrafluoroethylene is placed in the mould, Mg 2 SiO 4 2 parts, 0.5 parts of nano-alumina, 0.02 parts of zirconium nitride, and 0.02 parts of titanium dioxide are filled into polytetrafluoroethylene to obtain fillers for later use;

[0030] S2. Put a single valve body made of metal into the mold, put the filling material in step S1 into the mold, close the mold, put the mold into a high-temperature furnace to heat up to 550°C, keep it warm for 55 minutes, and then pressurize Mold, after blowing cold nitrogen on the mold for 45 minutes during the pressurization process, open the mold to obtain the valve semi-finished product;

[0031] S3. Spray 4 parts of chromium carbide on the surface of the valve body by supersonic flame spraying technology to obtain the final product.

[0032] Where...

Embodiment 3

[0034] A manufacturing method of a composite electromagnetic valve, the manufacturing method of the composite electromagnetic valve comprises the following steps:

[0035] S1, 15 parts of polytetrafluoroethylene is placed in the mould, Mg 2 SiO 4 4 parts, 0.7 parts of nano-alumina, 0.01 part of zirconium nitride, and 0.01 part of titanium dioxide are filled into polytetrafluoroethylene to obtain fillers for later use;

[0036] S2. Put a single valve body made of metal into the mold, put the filling material in step S1 into the mold, close the mold, put the mold into a high-temperature furnace and heat it up to 500°C, keep it warm for 55 minutes, and then pressurize Mold, after blowing cold nitrogen on the mold for 45 minutes during the pressurization process, open the mold to obtain the valve semi-finished product;

[0037] S3. Spraying 5 parts of chromium carbide on the surface of the valve body by supersonic flame spraying technology to obtain the final product.

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PUM

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Abstract

The invention discloses a manufacturing method of a composite electromagnetic valve. The manufacturing method includes the steps of: S1, placing 10-15 parts of polytetrafluoroethylene into a mould, and filling the polytetrafluoroethylene with 2-4 parts of Mg2SiO4, 0.5-0.7 part of nano-alumina, 0.01-0.02 part of zirconium nitride and 0.01-0.02 part of titanium dioxide to obtain filler for standby use; S2, putting a single valve made of a metal material into the mould, putting the filler obtained in S1 into the mould, closing the mould, then putting the mould into a high temperature furnace, raising the temperature to 500-550DEG C, then performing heat preservation for 45-55min, pressing the mould by a press machine, blowing cold nitrogen to the mould for 30-45min in the pressurization process, then opening the mould to obtain a semi-finished product of the valve; and S3. spraying 4-6 parts of chromium carbide to the valve surface by hypersonic flame spraying, thus obtaining a final product.

Description

technical field [0001] The invention relates to the field of valve manufacturing materials, in particular to a manufacturing method of a composite material electromagnetic valve. Background technique [0002] Solenoid valve is an industrial equipment controlled by electromagnetic. It is an automatic basic component used to control fluid. It belongs to actuator and is not limited to hydraulic and pneumatic. It is used to adjust the direction, flow, speed and other parameters of the medium in the industrial control system. Solenoid valves can cooperate with different circuits to achieve the expected control, and the control accuracy and flexibility can be guaranteed. There are many kinds of solenoid valves. Different solenoid valves play a role in different positions of the control system. The most commonly used ones are check valves, safety valves, directional control valves, and speed regulating valves. [0003] Based on the precision and flexibility of the electromagnetic...

Claims

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Application Information

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IPC IPC(8): B29C43/18C08L27/18C08K3/34C08K3/22C08K3/28C23C4/129C23C4/10
CPCB29C43/18C08K3/22C08K3/28C08K3/34C08K2003/2227C08K2003/2241C08K2201/011C23C4/10C23C4/129C08L27/18
Inventor 夏明锁张良友
Owner 安徽斯瑞尔阀门有限公司
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