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Physical system and simulation method for 3D printing of metal droplets in simulated microgravity environment

A technology for simulating microgravity and metal droplets, applied in teaching models, instruments, additive processing, etc., which can solve problems such as expensive implementation time and unsuitable for early research on microdroplet 3D printing technology

Active Publication Date: 2020-07-14
NORTHWESTERN POLYTECHNICAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Experiments in artificial microgravity environments (such as space stations, manned spacecraft, etc.) (and even simulated microgravity experiments such as drop towers, deep-space rockets, and parabolic flights) are expensive and take a short time to realize, so they are not suitable for long-term preliminary research on microdroplet 3D printing technology ; Existing ground levitation technologies, such as ultrasonic levitation, electrostatic levitation, air levitation, electromagnetic levitation, etc., apply a surface force and volume force to the object to balance its gravity so as to realize the levitation of the object at a certain position

Method used

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  • Physical system and simulation method for 3D printing of metal droplets in simulated microgravity environment
  • Physical system and simulation method for 3D printing of metal droplets in simulated microgravity environment
  • Physical system and simulation method for 3D printing of metal droplets in simulated microgravity environment

Examples

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Effect test

Embodiment 1

[0047] Method Example 1: In a gravity-free environment, that is, in an environment where the microgravity level is 0g (g is the gravitational acceleration on the earth's surface), the metal droplet deposition process is simulated.

[0048] Refer to attached figure 1 , 2 , the diameter of nozzle 2 is selected to be 50 μm, and the injection material is aerospace aluminum alloy (6061). The diameter of the metal droplet produced under this condition is also close to 50 μm, and the calculated Bond number of the metal droplet is 0.0013, which means that the gravity of the droplet ejection and deposition collision process has little influence on the flow field.

[0049] Calculate the Froude number of the droplet when the gravity is reduced to 10 -3 g~10 -5 g. From the definition of the Froude number, it can be seen that when the diameter of the metal droplet remains constant, the Froude number on the surface can be reduced by only accelerating the flight speed of the metal droplet...

Embodiment 2

[0052] Method Example 2: Simulation of the droplet printing process under different microgravity conditions (microgravity level kg, k is the microgravity proportional coefficient).

[0053] Refer to attached figure 1 , 2 , select the nozzle 2 with a diameter of 200 μm, add aerospace aluminum alloy (6061) into the metal droplet horizontal nozzle 1, heat and melt the metal material, and generate horizontally flying metal droplets 5 with a diameter of 200 μm through the function of the horizontal nozzle. After the metal droplet 5 flying horizontally is charged, the flying speed of the metal droplet is increased, so that the Froude number of the metal droplet on the surface is equal to the Froude number of the space droplet. The metal droplet flies through the initial vertical position detector 12, then continues to fly in the electrostatic field, and finally passes through the vertical position detector 10 when the metal droplet is deposited, and detects the offset distance of t...

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Abstract

The invention relates to a physical system simulating molten metal droplet 3D printing in a microgravity environment and a printing method. A static electric field generation positive electrode applies a static electric field generation voltage, and a static electric field is generated between two electrodes; and a molten metal spray nozzle is located on one side of the static electric field generation positive electrode. A 3D deposition platform is located at the tail end of the area of the static electric field. When molten melt droplets pass by a charging electrode and then initially enterthe area of the static electric field, the movement direction of the molten melt droplets are in the horizontal state. In the ground environment, through spray of a small bond number of molten melt droplets, accelerated flight (matching of Froude number) and deposition and loading of an antigravity static electric field, physical simulation of the processes of microdroplet spraying, flight and deposition deformation under different microgravity conditions is achieved, and therefore the physical system simulating molten metal droplet 3D printing in the microgravity environment provides an effective means for earlier-stage technology development and later-period formation technology ground verification of the molten metal droplet 3D printing in the microgravity environment.

Description

technical field [0001] The invention belongs to the field of on-orbit additive manufacturing in space, and relates to a physical system and a printing method for 3D printing of metal droplets in a simulated microgravity environment. Background technique [0002] The development of space metal material additive manufacturing (3D printing) technology, to realize the on-site rapid manufacturing and material recycling of tools and parts in space stations and manned space vehicles, and to minimize the dependence on ground supplies in space exploration is the future. A key to long-term manned space exploration missions. Metal parts used in space stations and manned spacecraft, such as connecting rods, brackets, tools and other structural parts, miniature aluminum alloy impellers for space station circulation pumps, and aluminum alloy electronic packages for heat dissipation and shielding functions, etc. Damage will inevitably occur during operation, and it is the main object of d...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F3/115B33Y10/00B33Y30/00B33Y50/00G09B25/00
CPCB22F3/003B22F3/115B33Y10/00B33Y30/00B33Y50/00G09B25/00
Inventor 罗俊董亚聪齐乐华黄杰光张康
Owner NORTHWESTERN POLYTECHNICAL UNIV
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