An integrated forging and testing production line for gear parts and its working method

Abstract

The invention discloses an integral forging and detection production line for gear parts, and relates to the technical field of advanced manufacturing and automation. The integral forging and detection production line for the gear parts comprises a heating furnace device, a forging mold, a heat treatment device and a sorting device arranged in sequence; the heat treatment device is provided with aconveying device; the conveying device penetrates through the heat treatment device, one end is in butt joint with a discharge port of the forging mold, and the other end is in butt joint with a feedport of the sorting device; the sorting device is provided with an observation carrying table; a carrying table transmission device is arranged on the edge of the observation carrying table; the observation carrying table is driven by the carrying table transmission device to circularly move; a detecting device and a sorting manipulator are arranged on one side of the observation carrying table;the automatic appearance sorting is performed after forging, so that errors possibly caused by manual operation are prevented, the sorting accuracy is high, and both time and labors are saved; the full-automatic control of heating, forging, annealing and appearance detection and sorting can be realized; and the appearance detection and sorting actions can be continuously performed without stop torealize unmanned and intelligent forging production and appearance sorting work.

Description

technical field [0001] The invention relates to the technical field of advanced manufacturing and automation, in particular to an integrated forging and testing production line for gear parts. Background technique [0002] Forging is a processing method that uses forging machinery to apply pressure to metal blanks to cause plastic deformation to obtain forgings with certain mechanical properties, certain shapes and sizes. Forging can eliminate defects such as as-cast porosity produced in the metal smelting process and optimize the microstructure. At the same time, due to the preservation of complete metal flow lines, the mechanical properties of forgings are generally better than castings of the same material. Gear parts have always been under a very harsh working environment and continue to work in a high-speed rotating working environment, so the performance requirements for gear parts have always been much higher than ordinary parts. Therefore, gear parts are processed b...

AI Technical Summary

Problems solved by technology

In order to ensure the quality of the product, it is necessary to inspect the appearance of the forged gear products. However, for the inspection of gear products, most of them are sorted by the naked eyes of workers. There are uncertainties and mistakes, and the sorting efficiency is not high. , and hinder the achievement of fully automatic production lines

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