Energy consumption modeling and local energy consumption benchmarking method for horseshoe flame glass kiln

A glass kiln and horseshoe flame technology, applied in special data processing applications, instruments, electrical digital data processing, etc., can solve problems such as incomplete energy management, backward operating technology, and unreasonable insulation measures

Active Publication Date: 2018-08-10
GUANGDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It generally has the problems of unreasonable thermal insulation measures, backward operation technology level and imperfect energy management, which cause serious energy loss.

Method used

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  • Energy consumption modeling and local energy consumption benchmarking method for horseshoe flame glass kiln
  • Energy consumption modeling and local energy consumption benchmarking method for horseshoe flame glass kiln
  • Energy consumption modeling and local energy consumption benchmarking method for horseshoe flame glass kiln

Examples

Experimental program
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Effect test

Embodiment 1

[0029] The energy consumption modeling and local energy consumption benchmarking method of the horseshoe flame glass kiln in this embodiment includes the following steps:

[0030] Step A, collect the production data of the horseshoe-flame glass kiln, and establish the combustion space energy consumption model, the melting tank energy consumption model and the regenerator energy consumption model respectively according to the material conservation and heat balance; step B, dissipate heat from the wall of the horseshoe-flame glass kiln The loss is divided into three major control body boundaries. The three major control body boundaries are composed of the combustion space roof and furnace wall, the melting tank bottom and pool wall, and the regenerator roof and wall, and the kiln wall heat loss model is established; Step C, by obtaining the energy consumption prediction data of the combustion space energy consumption model, the melting pool energy consumption model and the regene...

Embodiment 2

[0124] In this example, the glass kiln structure and operating process parameters of a glass factory in Guangdong and the collected on-site temperature and flow data are used as model input parameters to solve the energy consumption model of each key module in Example 1, and then calculate based on the energy consumption model The energy consumption forecast data of each cycle is used to establish the local energy consumption benchmark of the glass kiln, and then use the local energy consumption benchmark to achieve a detailed analysis of the details of the energy consumption of each module, and then obtain the minimum SEC of the glass kiln, and finally determine the energy consumption of the glass kiln. Local benchmark management analysis of energy consumption can be carried out to determine the unnecessary energy consumption of each module in each cycle of the entire glass kiln process production process, and provide theoretical basis and method support for guiding the actual ...

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Abstract

The invention discloses an energy consumption modeling and local energy consumption benchmarking method for a horseshoe flame glass kiln. The method includes the steps of building a combustion space model, a melting tank energy consumption model and a regenerative chamber energy consumption model; 2, dividing wall heat loss of the horseshoe flame glass kiln into three control body boundaries, andbuilding a kiln wall heat loss model; 3, by obtaining energy consumption prediction data of the combustion space model, the melting tank energy consumption model and the regenerative chamber energy consumption model, building a glass kiln local energy consumption benchmark, and analyzing energy consumption of the horseshoe flame glass kiln through the glass kiln local energy consumption benchmarkto optimize specific energy consumption of the glass kiln. By means of the method, the energy consumption condition of each key module of the glass kiln, the percentage of energy waste, the managementefficiency of the energy consumption benchmark and the energy saving potential of the glass kiln are reflected, and an important basis is provided for enterprises to formulate practical and feasibletargets and adopt energy conservation and consumption reduction work.

Description

technical field [0001] The invention relates to the field of glass kilns, in particular to a horseshoe flame glass kiln energy consumption modeling and local energy consumption benchmarking method. Background technique [0002] In the combustion space of the regenerative horseshoe flame glass melting furnace, there is a flame stream that turns to form a U-shaped flame and forms a hot zone at the turn. Due to the limitation of the length of the flame and the requirement for the turning power, the furnace is short and wide, and the structure is compact. . Glass production is a high-energy-consuming industry, in which the energy consumption of glass kiln accounts for more than 80% of the energy consumption of the whole plant, and its energy cost accounts for more than 50% of the total production cost. As the core equipment of glass production, the glass kiln is the "heart" of the enterprise. It generally has the problems of unreasonable thermal insulation measures, backward o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/50
CPCG06F30/20G06F2119/08
Inventor 杨海东李骏印四华
Owner GUANGDONG UNIV OF TECH
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