Process for producing full polished glazed tiles

A production process and full glaze polishing technology, applied in the field of architectural ceramics processing, can solve the problems of low yield, high rejection rate, increased production cost, etc., and achieve the effect of compact brick structure, stable product performance, and improved overall strength.

Inactive Publication Date: 2018-04-06
HEYUAN DONGYUAN EAGLE CERAMICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the existing production process of full-glazed tiles, glaze production and blank pressing are usually controlled separately, and the final bricks often need to be graded. If there are full-glazed tiles that fail to meet the minimum quality requirements When they are treated as waste bricks, the rate of waste products is often high, especially the unreasonable operation in the process of blank and glaze line processing, and the indirect factors affecting the quality of bricks in different steps are not considered uniformly. Complete and accurate measurement and control of the production quality of fully polished glazed tiles, its parameters cannot be effectively measured and controlled, resulting in low production quality of fully polished glazed tiles, low yield, and easy to cause waste and increase production costs. Difficult problems with quality control

Method used

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  • Process for producing full polished glazed tiles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Embodiment 1-a kind of production technology of full cast glazed brick, comprises the steps:

[0041] (1) Pulping: select the mineral raw materials used to prepare full-glazed tiles for batching, and add them into a ball mill for ball milling to obtain slurry;

[0042] (2) Spray drying: The slurry is spray-dried to obtain powder, and the moisture content of the powder is measured and controlled at the discharge conveyor belt under the spray tower to be 6.8-7.4%, and the particle gradation is 0.5% for 20 mesh and 35% for 40 mesh , 62% for 80 mesh, 2.5% for below 100 mesh;

[0043] (3) Compression molding: the powder is transported to the press for distribution, and compression molding is performed to obtain bricks;

[0044] (4) Drying: dry the adobe, and measure and control the drying temperature of the adobe after drying to be 70°C, and the drying strength is 0.8MPa;

[0045] (5) Glazing:

[0046] a. The surface of the dried brick adobe is sprayed with water, and the...

Embodiment 2

[0053] Embodiment 2-a kind of production technology of full cast glazed brick, comprises the steps:

[0054] (1) Pulping: select the mineral raw materials used to prepare full-glazed tiles for batching, and add them into a ball mill for ball milling to obtain slurry;

[0055] (2) Spray drying: The slurry is spray-dried to obtain powder, and the moisture content of the powder is measured and controlled at the discharge conveyor belt under the spray tower to be 6.8-7.4%, and the particle gradation is 0.2% for 20 mesh and 47% for 40 mesh , 50% for 80 mesh, 2.8% for below 100 mesh;

[0056] (3) Compression molding: the powder is transported to the press for distribution, and compression molding is performed to obtain bricks;

[0057] (4) drying: dry the adobe, and measure and control the drying temperature of the adobe after drying to be 85°C, and the drying strength is 1.2MPa;

[0058] (5) Glazing:

[0059] a. The surface of the dried brick adobe is sprayed with water, and the...

Embodiment 3

[0066] Embodiment 3-a kind of production technology of full cast glazed brick, comprises the steps:

[0067] (1) Pulping: select the mineral raw materials used to prepare full-glazed tiles for batching, and add them into a ball mill for ball milling to obtain slurry;

[0068] Before the ball mill discharges, measure and control the process parameters of the slurry at the ball mill outlet, put the slurry into the transfer pool, ground pool or transfer tank, and perform sampling to detect the process parameters of the slurry; the slurry The process parameters of the material include moisture, fineness, flow rate and specific gravity;

[0069] The moisture content of the slurry discharged from the pulp outlet of the ball mill is controlled to be 32-35%, the fineness is controlled to be 250 mesh, the sieve residue is 1.1%, the flow rate is controlled to be 70s; the specific gravity is controlled to be 1.69g / ml;

[0070] The moisture content of the slurry in the transfer pool, gro...

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Abstract

The invention discloses a process for producing full polished glazed tiles. The process comprises the following steps: (1) selecting mineral raw materials, burdening, and carrying out ball milling soas to obtain slurry; (2) performing spray drying on the slurry so as to obtain powder, measuring and controlling the moisture of the powder to be 6.8-7.4%, wherein the grain composition is as follows:less than 1% of 20-mesh grain compositions, 35-47% of 40-mesh grain compositions, 50-62% of 80-mesh grain compositions, and less than 3% of 100-mesh grain composition; (3) performing compression molding on the powder so as to obtain a green brick; (4) drying the green brick, and measuring and controlling technological parameters of the green brick; and (5) glazing, namely a, spraying water onto the surface of the green brick, wherein the usage is 30+ / -6g per tray; b, sprinkling full polished ground coat on the surface of the green brick, wherein the usage is 105+ / -4g per tray, and the specific gravity is 1.89+ / -0.04g / ml; c, jetting ink on the surface of the green brick; d, performing screen printing on protective glaze by adopting a 100-mesh sieve on the surface of the green brick, wherein the specific gravity is 1.55+ / -0.02g / ml; and e, sprinkling full polished glaze on the surface of the green brick, wherein the usage is 105+ / -4g per tray, and the specific gravity is 1.89+ / -0.04g / ml,firing, and polishing, thereby obtaining the full polished glazed tiles. According to the process for producing the full polished glazed tiles disclosed by the invention, the quality control is accurate, the yield is high, the production quality is stable, and the production cost is reduced.

Description

technical field [0001] The invention relates to the technical field of architectural ceramics processing, in particular to a production process of fully glazed tiles. Background technique [0002] In the existing production process of full-glazed tiles, glaze production and blank pressing are usually controlled separately, and the final bricks often need to be graded. If there are full-glazed tiles that fail to meet the minimum quality requirements When they are treated as waste bricks, the rate of waste products is often high, especially the unreasonable operation in the process of blank and glaze line processing, and the indirect factors affecting the quality of bricks in different steps are not considered uniformly. Complete and accurate measurement and control of the production quality of fully polished glazed tiles, its parameters cannot be effectively measured and controlled, resulting in low production quality of fully polished glazed tiles, low yield, and easy to cau...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/626C04B35/622C04B41/89
CPCC04B35/622C04B35/6261C04B35/62655C04B41/52C04B41/89C04B41/504C04B41/0072C04B41/50C04B41/4535C04B41/5022
Inventor 吴柏惠廖花妹施晖范新晖邱军
Owner HEYUAN DONGYUAN EAGLE CERAMICS CO LTD
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