Equipment for producing latex mattresses by adopting high-frequency vulcanization and production process

A technology of high-frequency vulcanization and production technology, applied in applications, household components, household appliances, etc., can solve the problems of large energy consumption and waste discharge, poor stability, insufficient energy saving, environmental protection, etc., and achieve accurate control of moisture regain , Realize the effect of automation, continuity and high production efficiency

Pending Publication Date: 2018-03-13
JIANGSU AIDEFU LATEX PROD
View PDF0 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The traditional vulcanization and setting method of foamed latex after foaming is to use external hot air and steam to heat the SSF small material to shape the latex pad. This heating method uses a large amount of hot air and steam as the heating source, so the required Energy consumption and waste discharge are particularly large, so the traditional setting method is not energy-saving and environmentally friendly; not only that, in this setting method, the steam heats the foamed latex from the outside to the inside, and its stability is not very good, and the latex is heated unevenly. It often happens that the heating temperature is too high or too low, which will cause the product to collapse and reduce the qualified rate of the product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Equipment for producing latex mattresses by adopting high-frequency vulcanization and production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0017] The present invention is further described below in conjunction with accompanying drawing:

[0018] A kind of equipment that adopts high-frequency vulcanization to produce latex mattress, comprises first conveyor belt 1, second conveyor belt 2 and third conveyor belt 3 arranged in parallel, and described second conveyor belt 2 is positioned at described first conveyor belt 1 and third conveyor belt 3, the surface of the first conveyor belt 1, the second conveyor belt 2 and the third conveyor belt 3 places a mold, the mold includes an upper mold 8 and a lower mold 9, and a high frequency is provided above the middle of the first conveyor belt 1. Heater 13, described lower mold 9 adopts metal material and is used as the cathode of high-frequency heater 13, and the right side area of ​​conveyor belt is provided with manipulator A 4 and manipulator B 5, and the left side area of ​​conveyor belt is provided with manipulator C 6 and manipulator D 7. The side of the first conv...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a device and a production process for producing latex mattresses by adopting high-frequency vulcanization, and belongs to the technical field of latex mattress production. The invention adopts a high-frequency heater as the heating source in the latex vulcanization process, and uses the polar movement of water molecules under the action of a high-frequency electric field to cause violent collisions in the dried product, thereby realizing the evaporation of water molecules from the inside, with high efficiency. , uniform drying, wide adaptability, less damage to the dried product, and accurate moisture regain control; the invention uses the lower mold bottom plate directly as the cathode of the high-frequency heater to heat the latex pad in the mold from the inside to the outside, and the product Uniform heating; the invention can automatically realize mold closing and mold opening operations, and the mold after mold opening is continuously transmitted to the mold closing process section for reuse, realizing the automation and continuity of the production process, and high production efficiency; latex mold corners The parts are made of nylon or plastic, which effectively avoids the problem of sparks caused by electromagnetic waves colliding with each other, and has high safety.

Description

technical field [0001] The invention relates to the technical field of latex mattress production, in particular to a device and a production process for producing latex mattresses by high-frequency vulcanization. Background technique [0002] The traditional vulcanization and setting method of foamed latex after foaming is to use external hot air and steam to heat the SSF small material to shape the latex pad. This heating method uses a large amount of hot air and steam as the heating source, so the required Energy consumption and waste discharge are particularly large, so the traditional setting method is not energy-saving and environmentally friendly; not only that, in this setting method, the steam heats the foamed latex from the outside to the inside, and its stability is not very good, and the latex is heated unevenly. It often occurs that the heating temperature is too high or too low, which will cause the collapse of the product in severe cases and reduce the qualifie...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B29C35/12B29C44/34B29C37/00B29L31/00
CPCB29C35/12B29C35/002B29C37/0092B29C44/34B29L2031/751
Inventor 庄晓亮
Owner JIANGSU AIDEFU LATEX PROD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products