Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Spheroidal graphite cast iron production method and spheroidal graphite cast iron prepared by method

A production method and technology of ductile iron, applied in the field of metallurgical industry, can solve the problems of poor machining performance of ductile iron, prolonged machining time, high production cost of castings, etc. Effect

Active Publication Date: 2018-02-13
浙江杭机铸造有限公司
View PDF9 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the existing technology, when producing high-strength and high-hardness ductile iron, Cu, Mo, Ni, V, Ti, Cr and other elements are usually added to improve the strength and hardness of ductile iron, which has become the first choice for many foundry companies However, while this solution increases the tensile strength and material hardness of the ductile iron, it will also lead to the deterioration of the machining performance of the ductile iron, the prolongation of the machining time, and the sharpening and cutting of knives that often occur during the machining process. Phenomenon
In addition, metals such as Mo, Ni, V, etc. are expensive, resulting in high production costs for castings

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Embodiment one: QT700-2 nodular cast iron, the smelting steps are as follows:

[0033]Step 1: Use a cupola to smelt ordinary steel scrap with a mass ratio of 35, ductile iron with a mass ratio of 40, Q10 pig iron with a mass ratio of 25, ferrosilicon with a mass ratio of 0.5 to 1, and coke layer with a mass ratio of 11 at a temperature of 1440°C-1460°C for 60 minutes to form a primary scrap. Melt the molten iron, then put the primary molten iron into the electric furnace and add copper, the mass ratio of copper to the primary molten iron is 0.5-0.8: 100, then adjust the chemical composition and measure the temperature of the primary molten iron added with copper to form the molten iron to be tapped , the temperature of the molten iron to be tapped is 1460-1490°C, then the molten iron to be tapped is left to stand and slag is removed, and the molten iron to be tapped is formed when the temperature of the molten iron to be tapped is 1460°C-1490°C.

[0034] Step 2: Use a s...

Embodiment 2

[0041] Embodiment two: QT600-3 ductile iron, the smelting steps are as follows:

[0042] Step 1: Use a cupola to smelt ordinary steel scrap with a mass ratio of 35, ductile iron with a mass ratio of 40, Q10 pig iron with a mass ratio of 25, ferrosilicon with a mass ratio of 0.5 to 1, and coke layer with a mass ratio of 11 at a temperature of 1440°C-1460°C for 60 minutes to form a primary scrap. Melt the molten iron, then put the primary molten iron into the electric furnace and add copper, the mass ratio of copper to the primary molten iron is 0.5-0.8: 100, then adjust the chemical composition and measure the temperature of the primary molten iron added with copper to form the molten iron to be tapped , the temperature of the molten iron to be tapped is 1460-1490°C, then the molten iron to be tapped is left to stand and slag is removed, and the molten iron to be tapped is formed when the temperature of the molten iron to be tapped is 1460°C-1490°C.

[0043] Step 2: Use a speci...

Embodiment 3

[0050] Embodiment three: QT700-2 ductile iron, the smelting steps are as follows:

[0051] Step 1: Use a cupola to smelt ordinary steel scrap with a mass ratio of 35, ductile iron with a mass ratio of 40, Q10 pig iron with a mass ratio of 25, ferrosilicon with a mass ratio of 0.5 to 1, and coke layer with a mass ratio of 11 at a temperature of 1440°C-1460°C for 60 minutes to form a primary scrap. Melt the molten iron, then put the primary molten iron into the electric furnace and add copper, the mass ratio of copper to the primary molten iron is 0.5-0.8: 100, then adjust the chemical composition and measure the temperature of the primary molten iron added with copper to form the molten iron to be tapped , the temperature of the molten iron to be tapped is 1460-1490°C, then the molten iron to be tapped is left to stand and slag is removed, and the molten iron to be tapped is formed when the temperature of the molten iron to be tapped is 1460°C-1490°C.

[0052] Step 2: Use a spe...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
particle sizeaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a spheroidal graphite cast iron production method and spheroidal graphite cast iron prepared by the method, which relate to the field of a metallurgical industry. The production method disclosed by the invention comprises the steps of adding a nucleating agent when covering a spheroidizing agent, adding a nucleating agent before discharging molten iron for the second time after spheroidizing reaction is finished, adding a nucleating agent after discharging all molten iron and slagging-off, and adding a nucleating agent during pouring, so that molten iron is still at aneffective nucleating state during a whole pouring process, qualified spheroidal graphite form and quantity can be obtained, and the quality of the produced spheroidal graphite cast iron is ensured.

Description

【Technical field】 [0001] The invention relates to the field of metallurgical industry, in particular to a production method of nodular cast iron and the nodular cast iron prepared therefrom. 【Background technique】 [0002] Ductile iron is a material that not only maintains the advantages of gray cast iron but also has the flexibility and strength of steel. It solves the problems that gray iron and steel cannot solve, and is widely used in machinery industry and other industries. The production of ductile iron has very high technical requirements. It has been proved by experiments that if good and sufficient nodular graphite cannot be produced in the produced nodular cast iron, its performance is not as good as that of low-grade gray cast iron, and it cannot be used in the industrial field. . Therefore, the first key to producing high-quality ductile iron is to obtain good and sufficient nodular graphite. [0003] In the ductile iron production process of the prior art, exc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/04C22C37/10C22C33/10C21C1/10
CPCC21C1/105C22C33/10C22C37/04C22C37/10
Inventor 凌建德方毅樊智勇钱林贤
Owner 浙江杭机铸造有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products