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Five-coproduction process for comprehensively utilizing biological straw

A technology of bio-stalk and pentagonal production, applied in the direction of bio-fuel, waste fuel, petroleum industry, etc., can solve the problems of poor economic benefits, low technical level, and small number of large-scale cattle and sheep farms, and achieve the improvement of straw utilization scale, Conducive to economic development and environmental improvement

Pending Publication Date: 2018-01-16
临颍路得生物科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing problem is that it is basically based on individual families, coupled with the shortage of labor force, it has not formed a scale
However, the problem is that the number of large-scale cattle and sheep farms is small and scattered, and the proportion of large-scale breeding is low
However, the existing problem is that the greenhouse vegetable planting area is very small and scattered, and the proportion of straw utilization is low.
However, the production scale of straw comprehensive utilization is generally small, the technical level is low, and the economic benefits are poor.
[0012] There are still many problems in the utilization of straw energy, mainly as follows: a. The proportion of straw used in biomass power generation is low; at present, the existing straw power plants in the country can consume nearly 40 million tons of straw a year, and the actual use of straw is about 18 million tons ; b is the problems of small scale and low-grade products in straw pyrolysis gasification and "charcoal-gas-oil" co-production projects, especially the centralized gas supply project of straw gasification; c is that although the solidification of straw has been formed The production capacity scale is 5.6 million tons, but due to factors such as unsuitable special stoves, the actual annual utilization of straw is less than 2 million tons

Method used

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  • Five-coproduction process for comprehensively utilizing biological straw

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Embodiment 1: A brief description of the pentagonal production process of comprehensive utilization of biological straw:

[0042] The raw materials for the realization of the penta-generation process technology are all biological straws, such as figure 1 As shown, it consists of three main process routes, and the materials of the three main process routes are mutually utilized to finally achieve the purpose of comprehensive utilization.

[0043] Process route 1:

[0044] The first route is the production of xylooligosaccharides. The biological straw is crushed and screened, and the fiber length is 30-50mm. The crushed straw enters the belt 1 and is aggregated after passing through the roller dust collector. Adding alkali and water, controlling the concentration of alkali solution, liquid ratio and time, and passing steam at 90-95°C During cooking, the percentage of caustic soda is controlled at 7%, the liquid ratio is controlled at 6.5-7:1, the time is controlled at 6...

Embodiment 2

[0055] Example 2: Environmental Benefit Analysis of Penta-generation Process of Comprehensive Utilization of Biological Straw

[0056] Wastewater from the production of xylooligosaccharides in the first main process line (the permeate of ultrafiltration-1, the retentate of ultrafiltration-2, and the permeate of nanofiltration) returns to the second route to prepare lye. It is the core indicator for the comprehensive utilization of waste water in the whole five cogeneration process without discharge.

[0057] The solid waste is returned to the second route as a raw material to continue cooking, and the utilization of the solid waste does not affect the implementation of this route.

[0058] The exhaust gas produced in the spray drying section of xylooligosaccharides meets the emission standards through the combination of cyclone dust removal and bag dust removal.

[0059] According to the process calculation, taking wheat straw as an example, the second process route uses 100,...

Embodiment 3

[0066] Example 3: Economic benefit analysis of the penta-generation process of comprehensive utilization of biological straw

[0067] The third process route uses the chaff residue (ash, wheat bran, crude protein, etc.) produced during the crushing and screening process of the first and second process routes to crack and gasify. The chaff residue accounts for about 10% of the total biological straw, about 10,000 tons per year (Annual utilization of biological straw is 100,000 tons), and the production of cracked gas is 1.6×10 7 Standard cubic, calorific value 1.52×10 9 Kcal, equivalent to 1.9 million cubic meters of natural gas, is worth 4.75 million yuan at 2.5 yuan per cubic meter; about 2,500 tons of biochar are produced annually, at 1,200 yuan per ton, worth 3 million yuan.

[0068] Bran residues are derived from biological straw, and each ton of straw is calculated at 550 yuan, and the annual efficiency increase is 2.25 million yuan.

[0069] The first process route ret...

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Abstract

The invention discloses a five-coproduction process for comprehensively utilizing biological straw, aiming at solving the technical problem of expanding the straw utilization scale. The process consists of three lines: the first line is used for producing xylooligosaccharide: smashing biological straw, introducing steam for boiling, passing through an ultrafiltration membrane-1 after filter pressing, passing through an ultrafiltration membrane-2 after enzymatic hydrolysis reaction, enabling penetrating fluid to be subjected to nanofiltration concentration so as to be concentrated by 3-5 timesto obtain the xylooligosaccharide; the second line is used for producing straw pulp and sodium lignosulfonate: smashing the biological straw, enabling the smashed biological straw and waste residue tobe subjected to pressurized high temperature boiling together, enabling obtained serous liquid to be subjected to filter pressing separation, and enabling solid matter obtained after separation to besubjected to adverse current cleaning to obtain wheat straw pulp; enabling black liquor and washing black water obtained after separation to evaporate and concentrate, then performing heat exchange via hot-blast air to obtain sodium lignosulphonate powder; and the third line produces biochar and combustible pyrolysis gas. On the premise of generating remarkable economical benefit, the five-coproduction process is friendly to environment and does not generate waste water so as to achieve zero discharging, solid waste does not exist, and the exhaust gas reaches the standard and is emitted.

Description

technical field [0001] The invention relates to the technical field of biochemical industry, in particular to a five-generation process for comprehensively utilizing biological straws. Background technique [0002] In our country, when summer and autumn are harvested every year, a large amount of wheat and corn stalks are always burned in the field, which not only causes smog, pollutes the environment, but also causes serious waste of resources. Biological straws such as wheat and corn are multi-purpose biomass resources. Straws contain organic matter such as cellulose, hemicellulose, lignin, crude protein, and enzymes, as well as nutrients such as nitrogen, phosphorus, potassium, calcium, and magnesium. . [0003] For example, biological straw can be directly used as feed for herbivores, but it has poor palatability and low feed intake. Generally, after straw ammonification treatment, the crude protein is increased from 3% to 4% to about 8%, the digestibility of organic m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P19/14C12P19/04C10L3/08C10L5/44C10J3/00D21C11/10D21C3/02C08H7/00
CPCY02E50/10Y02E50/30
Inventor 晁广钦
Owner 临颍路得生物科技有限公司
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