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Alkaline tower absorption process of rubber production tail gas

An alkaline washing tower and tail gas technology, which is applied in gas treatment, membrane technology, dispersed particle separation, etc., can solve the problems of unsatisfactory efficiency, large amount of alkaline washing liquid, incomplete absorption, etc. The effect of low cost and improved utilization

Active Publication Date: 2017-12-08
NINGBO SHUNZE RUBBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the production process of rubber, harmful gases such as hydrogen sulfide, sulfur dioxide, benzene, toluene, water vapor and colloidal particles will be produced. If they are not treated in time, they will be directly discharged into the atmosphere and have an impact on the environment.
[0003] At present, the non-organic substances in the rubber factory are mainly absorbed through the alkali washing tower. The existing alkali washing tower has a good absorption effect on part of the non-organic tail gas, but the absorption is not complete, and some tail gas will remain. The amount of washing liquid is large, and the treatment cost is high; for organic matter, the traditional alkali washing tower treatment method will be limited, so it will be treated by burning, but the burning way consumes a lot of energy, and Catalyst is needed to assist, and it takes a long time, so the efficiency is not ideal

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0020] A kind of rubber production tail gas alkali washing tower absorption process that the present invention proposes comprises the following steps:

[0021] S1. Cooling of tail gas: Pass the rubber production tail gas into the alkali washing tower, and feed oxygen into the alkali washing tower, and at the same time perform the first cooling, cool the tail gas temperature to 160°C, and recover the waste heat to complete the cooling operation ;

[0022] S2. Alkali washing of tail gas: the tail gas after cooling enters the primary alkali washing area for the first lye spraying, and then enters the secondary alkali washing area for the second lye spraying to complete the alkali washing operation;

[0023] S3. Recovery of benzene and recycling of lye: carry out the second cooling treatment on the tail gas after alkali washing, and lower the temperature to 120°C. The benzene in the tail gas will condense into liquid and flow to the storage area together with the lye, and periodic...

Embodiment 2

[0027] A kind of rubber production tail gas alkali washing tower absorption process that the present invention proposes comprises the following steps:

[0028] S1. Cooling of tail gas: Pass the rubber production tail gas into the alkali washing tower, and pass oxygen into the alkali washing tower, and at the same time perform the first cooling, cool the tail gas temperature to 170°C, and recover the waste heat to complete the cooling operation ;

[0029] S2. Alkali washing of tail gas: the tail gas after cooling enters the primary alkali washing area for the first lye spraying, and then enters the secondary alkali washing area for the second lye spraying to complete the alkali washing operation;

[0030] S3. Recovery of benzene and recycling of lye: carry out a second cooling treatment on the tail gas after alkali washing, and lower the temperature to 130°C. The benzene in the tail gas condenses into liquid and flows to the storage area together with the lye. There is a preci...

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PUM

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Abstract

The invention discloses an alkaline tower absorption process of rubber production tail gas. The alkaline tower absorption process of the rubber production tail gas comprises the following steps of S1, feeding the tail gas into analkaline tower, feeding oxygen, cooling for the first time and recovering waste heat at the same time; S2, respectively carrying out alkaline washing on the tail gas through a primary alkaline washing area and a secondary alkaline washing area; S3, cooling the alkaline washed tail gas for the second time, enabling an alkaline liquor and a benzene condensation liquid to flow to a storage area, feeding the liquid to an extraction area at regular intervals, separating and recovering a super stratum organic phase extracted through the extraction area, delivering a substratum water phase to the primary alkaline washing area through a water pump, and recycling; S4, sequentially carrying out activated carbon adsorption, mixed adsorption and activated aluminium oxide adsorption on the alkaline washed tail gas, drying through calcium chloride, discharging to air, and accomplishing the absorption process of the tail gas. The absorption process provided by the invention has good absorption effect on the rubber production tail gas, high absorption efficiency, environment protection, less alkaline liquor usage, less energy consumption, low treatment cost, high resource utilization degree, stable process, and highrepetition rate.

Description

technical field [0001] The invention relates to the technical field of rubber production, in particular to an alkali washing tower absorption process for rubber production tail gas. Background technique [0002] According to the classification of raw materials, rubber can be divided into two categories: natural rubber and synthetic rubber. Synthetic rubber is widely used in agriculture, national defense, transportation and daily life due to its abundant sources, low preparation cost, superior performance and high flexibility. In recent years, with the increase in the demand for synthetic rubber products, in order to meet the increase in demand and reduce production costs, rubber production enterprises have also come up with endless solutions for improving the rubber production process. The tail gas treatment process is the most important process in the rubber production process. It mainly includes the tail gas absorption process and the tail gas combustion process. The tail ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D53/50B01D53/52B01D53/80
CPCB01D53/02B01D53/502B01D53/523B01D53/80B01D2257/7027
Inventor 谭培亮许春雷张兆庆张江彪张凯周挺宇刘同金胡沛华
Owner NINGBO SHUNZE RUBBER
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