Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Method for repairing high Cr cast iron dredge pump impeller

A high-chromium cast iron and repair method technology, applied in arc welding equipment, manufacturing tools, welding equipment, etc., can solve the problems that the welding repair process is difficult to meet its requirements, affect the dredging efficiency of ships, and replace spare parts. The effect of repairing working time, saving manpower and material resources, and reducing equipment wear and tear

Inactive Publication Date: 2017-07-07
CCCC TIANJIN DREDGING
View PDF8 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] There are many kinds of dredging pumps, but as mentioned above, as the construction environment changes, the harsh construction environment will cause different degrees of wear or damage to the impellers of each dredging pump during the dredging operation, and the damage of the impeller will directly Affect the dredging efficiency of the ship, and even affect the progress of the entire project
Since the material of the impeller of the mud pump is high-chromium cast iron, and the impeller of the mud pump is relatively large, the impeller is prone to cracking due to the difference in local temperature and welding process during the welding process. Require
However, as a large-scale spare part, the direct replacement of the impeller often has problems such as long production cycle, inconvenient transportation, and affecting normal work progress, and the cost of replacing spare parts is relatively high.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for repairing high Cr cast iron dredge pump impeller
  • Method for repairing high Cr cast iron dredge pump impeller
  • Method for repairing high Cr cast iron dredge pump impeller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The invention discloses a method for repairing the impeller of a mud pump made of high chromium cast iron. According to the structural characteristics of the impeller of the mud pump made of high chromium cast iron, comprehensive treatment is carried out by relatively complete repairing methods. The surfacing method is used to restore the size of the sealing water belt of the impeller of the high-chromium cast iron mud pump, so as to ensure the restoration of the original gap between the sealing water belt and the liner, and realize the pumping efficiency of the mud pump.

[0026] The surfacing welding method adopts the welding wire open arc surfacing method, and the gap between the front lining board and the back lining board is 30mm and 40mm after restoring the size. During the surfacing repair process, the long welding thickness of the front and rear impeller blade wall sealing water belts is 10mm.

[0027] Welding wire open arc surfacing method adopts JDR17 self-shi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Hardnessaaaaaaaaaa
Login to View More

Abstract

The invention relates to a method for repairing a high Cr cast iron dredge pump impeller, and belongs to the technical field of engineering ship equipment. The method for repairing the high Cr cast iron dredge pump impeller is characterized in that bead welding is adopted to conduct recovery to the size of the position of a water sealing belt on the high Cr cast iron dredge pump impeller, it is guaranteed that an original gap between the water sealing belt and a lining board restores, and pump efficiency of the dredge pump is achieved. The method has the advantages that work efficiency of equipment is high, the working life and the replacement cycle of the equipment are long, and replace cost of spare parts is reduced; and the repairing method is convenient to operate, economical and practical, high in execution efficiency and pertinence, good in welding quality and the like.

Description

technical field [0001] The invention belongs to the technical field of engineering ship equipment, and in particular relates to a method for repairing a mud pump impeller made of high chromium cast iron. Background technique [0002] At present, with the continuous development of the shipping industry, the scale of ports and waterways is getting larger and larger, and there are more and more domestic reclamation and island building projects. During the construction of dredging projects, more and more harsh conditions in different situations will be encountered: In dredging projects, excavation of a large number of weathered rocks, reefs and various deep-sea sands is gradually increasing, and the excavation of hard weathered rocks, reefs and various coarse and fine sands has put forward higher and higher requirements for mechanical capacity and excavation efficiency. Requirements, as the core equipment of a dredging project, the efficiency of the dredge pump plays a vital rol...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23P6/00B23K9/04
CPCB23P6/00B23K9/04
Inventor 王晔吴永彬李军弓宝江冯晨赵丽娜赵志刚田永满郑广民李振
Owner CCCC TIANJIN DREDGING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products