Z-direction enhancing method suitable for dry-state fiber preform

A preform and fiber technology, applied in the field of Z-direction reinforcement, can solve the problems of friction, which is difficult to eliminate the effect of cutting shear force, poor pin guiding effect, pin deflection, etc., to reduce the risk of instability and tilt, manufacturing Low cost, avoid tilting effect

Active Publication Date: 2017-05-24
AVIC BASIC TECH RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because foam often contains tiny closed cells, high-density foam can provide certain sidewall support and guidance for the end of Pin needle implantation, but the effect is limited
The low-density foam basically has no guiding effect on the initial implantation section of the Pin needle.
If this kind of Z-Pin is implanted into the preform for the reinforcement of dry fiber, due to the existence of non-viscous resin in the dry fiber preform, the friction between the laminates is small, and the Pin needle during the implantation process of the Pin needle is small. The initial implanted section and the tail end, especially the initial implanted section are basically in a free, unfixed and unrestrained state, the pin guide effect is poor, and it is more likely to be unstable and tilted
Furthermore, after the Pin is implanted, when the foam layer is removed with a special cutter, the friction between the dry fiber laminate and the Pin is difficult to eliminate or counteract part of the cutting shear force of the cutter on the Pin, which may easily lead to implantation. Pin deflection after entering

Method used

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  • Z-direction enhancing method suitable for dry-state fiber preform
  • Z-direction enhancing method suitable for dry-state fiber preform
  • Z-direction enhancing method suitable for dry-state fiber preform

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] This embodiment relates to the preparation of Z-Pin implanted preforms.

[0046] 1) The perforated plate 2 is machined into shape by mechanical processing, the material of the perforated plate 2 is LY12CZ, the thickness after processing is 2mm, the hole diameter is 0.3mm, and the row spacing*column spacing of holes is 3mm*3mm;

[0047] 2) Place the foam layer 3 sequentially under the porous plate 2, the preferred material is low-density polystyrene foam to form the carrier layer 6;

[0048] 3) After impregnating QY8911 resin with 1K single-bundle T300 carbon fiber, it is prepared by pultrusion process Pin 1;

[0049]4) One end of the Pin needle 1 is implanted into the carrier layer 6 perpendicular to the surface of the porous plate 2 through the micropores of the porous plate 2, the Pin needle 1 penetrates the carrier layer 6, and the two ends of the Pin needle 1 protrude from the carrier layer 6 to form a pin containing pin. Needle carrier layer. Wherein, one end o...

Embodiment 2

[0052] This embodiment relates to the use of the Z-Pin implanted preform of the present invention to reinforce a dry fiber preform.

[0053] The dry fiber preform to be reinforced is a flat plate structure, and the material is U7192 carbon fiber unidirectional woven fabric. The fabric is a T700 carbon fiber fabric from Daishan Feizhou New Material Co., Ltd. in Zhoushan City, Zhejiang Province. The external dimensions of the dry fiber preform are : 600mm×500mm×7mm (length×width×thickness), the layer is [45 / 0 / -45 / 90] 5s .

[0054] 1) Implant the Z-Pin into the preform 4 and make it according to the method described in Example 1;

[0055] 2) The Z-Pin is implanted into the Pin needle on one side of the porous plate 2 of the preform 4 and attached to the top of the dry fiber preform 7;

[0056] 3) Place the ultrasonic conversion device 8 above the adhesive coating 5 of the Z-Pin implant preform 4, and perform the implantation operation of the Pin needle 1 according to the instru...

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Abstract

The invention belongs to a resin matrix composite liquid forming technology, and relates to a Z-direction enhancing method suitable for a dry-state fiber preform. A Z-Pin implanted prefab is composed of pins and a foam layer; the foam layer is arranged between a perforated plate and an adhesive coating; and the thickness of the perforated plate is 1-3 mm, the pore diameter is 0.3-1 mm, the distance between pores is 3-5 mm, and the perforated plate [2] is made of metal. The invention discloses the Z-Pin implanted prefab suitable for the dry-state fiber preform. A high-density foam layer in an existing Z-Pin implanted prefab is replaced with the adhesive coating, the layer of perforated plate is additionally arranged under the low-density foam layer, thus, the implantation tail ends of the pins can be better supported, the initial implantation section can be better guided, and the problems that the supporting and guiding effects of a foam carrier in the existing Z-Pin implanted prefab on the pins are poor, and the pins are prone to deflecting when the foam carrier is removed through cutting after implantation are solved.

Description

technical field [0001] The invention belongs to the liquid forming technology of resin-based composite materials, and relates to a Z-direction reinforcing method suitable for dry fiber preforms. Background technique [0002] Z-Pin three-dimensional reinforcement technology is a new three-dimensional reinforcement technology developed on the basis of discontinuous suture technology. Its reinforcement mechanism is to introduce Pin needles in the thickness direction of the composite material, so that the layers of the material are combined, thereby improving the layer quality of the workpiece. performance and interfacial connection strength. [0003] Due to the small diameter of the Pin needle, it is very difficult to directly implant the Pin needle into the uncured composite material, and the efficiency is low. Transfer and implant the Z-Pin into the preform into the uncured prepreg. [0004] The Z-Pin implanted prefabricated body currently suitable for prepreg reinforcement...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29B11/04B29B11/16
CPCB29B11/04B29B11/16
Inventor 黄峰马金瑞刘强赵龙
Owner AVIC BASIC TECH RES INST
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