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Adaptive control method for intermediate shaft brake of commercial vehicle transmission without synchronizer

An adaptive control and brake technology, applied in transmission control, gear shifting mechanism, brake actuator, etc., can solve the problems of large workload of TCU data calibration, long development cycle of AMT transmission, poor product adaptability, etc. The effect of large inertia, guaranteed control effect and good shift quality

Active Publication Date: 2019-01-15
CHINA FIRST AUTOMOBILE
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At the same time, the traditional control method must strictly limit the special characteristic parameters of the components of the intermediate shaft brake. When the characteristics of the components of the intermediate shaft brake change slightly, the components must be replaced to ensure the shifting quality of the AMT transmission.
The use of traditional control methods has the characteristics of long development cycle of AMT transmission products, heavy workload of TCU data calibration, poor product adaptability and high product maintenance costs

Method used

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  • Adaptive control method for intermediate shaft brake of commercial vehicle transmission without synchronizer
  • Adaptive control method for intermediate shaft brake of commercial vehicle transmission without synchronizer
  • Adaptive control method for intermediate shaft brake of commercial vehicle transmission without synchronizer

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Embodiment Construction

[0024] In order to clearly set forth the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings; figure 1 As shown, it is the mechanical structure of the intermediate shaft brake system of the AMT non-synchronized transmission patented by the present invention, which includes brake friction plates 2, brake cylinders 4, brake pistons 3, brake return springs 5, and brake air pipes 6; wherein the brake friction plates are A plurality of wet friction plates are connected with the spline 1 of the intermediate shaft of the transmission. When the intermediate shaft brake is used to control the speed of the intermediate shaft, the TCU controls to open the electromagnetic valve of the intermediate shaft brake, and the high-pressure gas enters the brake cylinder 4 from the air pipe 6, and the brake piston 3 presses the brake friction plate 2 under the action of the high-pressure gas, and the brake...

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Abstract

The invention relates to a self-adaptive control method for a synchronizer-free transmission intermediate shaft brake of a commercial vehicle. The method is characterized by specifically including the steps a transmission control unit (TCU) needs to learn initial parameters of a newly-matched transmission intermediate shaft brake system and learns the initial parameters of the intermediate shaft brake on the conditions that the vehicle is static and an engine is idle; the TCU learns control parameters of separation of a clutch and braking of the intermediate shaft brake in the learning process of the initial parameters of the intermediate shaft brake, outputs the parameters of the intermediate shaft brake after learning is completed and gets connected to the clutch; and the TCU realizes the function of learning the parameters of the intermediate shaft brake and automatically loads data of the parameters of the intermediate shaft brake after recharged. The method has the advantages that the control adaptability is high, the control robustness is good, data of the TCU are calibrated little, the research and development cycle of products is short, and the homogeneity of the products is good.

Description

technical field [0001] The invention relates to an adaptive control method for an intermediate shaft brake of a non-synchronized transmission of a commercial vehicle, which belongs to the field of automatic mechanical transmissions (AMT) of commercial vehicles. Background technique [0002] In the field of commercial vehicle automatic transmissions, especially in the field of heavy-duty truck automatic transmissions, AMT automatic transmissions have gradually become the main form of commercial vehicle automatic transmissions. In foreign countries, the AMT transmission technology for commercial vehicles has matured, and major automobile manufacturers have launched their own AMT transmission products one after another. Domestically, various automobile manufacturers have also accelerated the pace of research and development of AMT transmission products, striving to break through the key technology of commercial vehicle AMT product development. AMT transmission has the characte...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16D65/14F16H63/40F16D121/04
CPCF16D65/14F16D2121/04F16H63/40
Inventor 王明玉刘四海王继昆于洁清孙名扬师帅
Owner CHINA FIRST AUTOMOBILE
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