Preparation method of high-temperature resistant and anti-abrasion-and-corrosion gradient coating used for circulating fluidized bed boiler
A circulating fluidized bed and gradient coating technology, applied in the field of materials, can solve problems that limit the popularization and application of circulating fluidized bed boilers
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Embodiment 1
[0021] A circulating fluidized bed boiler with high temperature resistance and anti-abrasion Cr 3 C 2 -NiCr-BN-Si 3 N 4 The preparation method of gradient coating, it comprises:
[0022] (1) roughen the surface of circulating fluidized bed boiler components by sandblasting;
[0023] (2) wash the surface roughened by sandblasting successively with acetone and ethanol, and dry;
[0024] (3) Plasma spray NiCrBSi intermediate coating on the roughened and cleaned surface, and then plasma spray Cr 3 C 2 -NiCr-BN-Si 3 N 4 For particles, the plasma spraying process conditions include: main gas pressure 0.7MPa, auxiliary gas pressure 0.6MPa, main gas flow rate 1300l / h, auxiliary gas flow rate 900l / h, arc current 450A, arc voltage 85V, powder feeding gas pressure 0.2MPa , the powder feeding air flow rate is 280l / h, the spraying distance is 100mm, the spraying speed is 2kg / h, and the coating thickness is 1mm.
Embodiment 2
[0026] A circulating fluidized bed boiler with high temperature resistance and anti-abrasion Cr 3 C 2 -NiCr-BN-Si 3 N 4 The preparation method of gradient coating, it comprises:
[0027] (1) roughen the surface of circulating fluidized bed boiler components by sandblasting;
[0028] (2) wash the surface roughened by sandblasting successively with acetone and ethanol, and dry;
[0029] (3) Plasma spray NiCrBSi intermediate coating on the roughened and cleaned surface, and then plasma spray Cr 3 C 2 -NiCr-BN-Si 3 N 4 For particles, the plasma spraying process conditions include: main gas pressure 1.0MPa, auxiliary gas pressure 0.9MPa, main gas flow rate 1800l / h, auxiliary gas flow rate 1100l / h, arc current 600A, arc voltage 100V, powder feeding gas pressure 0.4MPa , the powder feeding air flow rate is 400l / h, the spraying distance is 150mm, the spraying speed is 3kg / h, and the coating thickness is 2.5mm.
Embodiment 3
[0031] A kind of circulating fluidized bed boiler high temperature resistant and anti-abrasion Cr 3 C 2 -NiCr-BN-Si 3 N 4 The preparation method of gradient coating, it comprises:
[0032] (1) roughen the surface of circulating fluidized bed boiler components by sandblasting;
[0033] (2) wash the surface roughened by sandblasting successively with acetone and ethanol, and dry;
[0034] (3) Plasma spray NiCrBSi intermediate coating on the roughened and cleaned surface, and then plasma spray Cr 3 C 2 -NiCr-BN-Si 3 N 4 For particles, the plasma spraying process conditions include: main air pressure 0.8MPa, auxiliary air pressure 0.7MPa, main air flow 1500l / h, auxiliary air flow 1000l / h, arc current 500A, arc voltage 90V, powder feeding air pressure 0.3MPa , the powder feeding air flow rate is 350l / h, the spraying distance is 120mm, the spraying speed is 2.5kg / h, and the coating thickness is 2mm.
[0035] The coating prepared in Example 1-2, after 100 hours of actual use...
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