Production process of ground mat with flat surface
A production process and surface smoothing technology, applied in the field of foam products, can solve problems such as blurred lines, skeletal muscle damage, product curling, etc., to achieve the effect of enhanced anti-slip effect, clear lines, and smooth products
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Embodiment 1
[0011] The production process of the flat surface mat of the present embodiment, the production process comprises the following steps:
[0012] (1) Substrate preparation: Prepare each foaming material, then mix the foaming materials and set aside;
[0013] (2) Foam molding: Pour the mixed foam material into the foam mold, spread it flat, and then foam it at 165°C for 12 minutes to shape the material, then cool it to room temperature, and take out the foamed sheet from the mold material;
[0014] (3) Removing the surface layer: the foamed sheet is cut off the surface layer with a cutting machine according to the actual thickness to be removed;
[0015] (4) Pressed texture: Put the sheet with the surface layer removed into the integrated mold for hot pressing and cooling forming, close the mold, then heat the mold to 150°C, keep it for 10 minutes according to the actual product thickness, and then cool it for 5 minutes to Normal temperature, finally forming lines on the surfac...
Embodiment 2
[0018] The production process of the flat surface mat of the present embodiment, the production process comprises the following steps:
[0019] (1) Substrate preparation: Prepare each foaming material, then mix the foaming materials and set aside;
[0020] (2) Foam molding: Pour the mixed foam material into the foam mold, pave it flat, and then foam it at 170°C for 10 minutes to shape the material, then cool it to room temperature, and take out the foamed sheet from the mold material;
[0021] (3) Removing the surface layer: the foamed sheet is cut off the surface layer with a cutting machine according to the actual thickness to be removed;
[0022] (4) Pressed texture: Put the sheet with the surface removed into the integrated mold for hot pressing and cooling forming, close the mold, then heat the mold to 180°C, keep it for 5 minutes according to the actual product thickness, and then cool it for 10 minutes to Normal temperature, finally forming lines on the surface of the...
Embodiment 3
[0025] The production process of the flat surface mat of the present embodiment, the production process comprises the following steps:
[0026] (1) Substrate preparation: Prepare each foaming material, then mix the foaming materials and set aside;
[0027] (2) Foam molding: Pour the mixed foam material into the foam mold, spread it flat, and then foam it at 160°C for 15 minutes to shape the material, then cool it to room temperature, and take out the foamed sheet from the mold material;
[0028] (3) Removing the surface layer: the foamed sheet is cut off the surface layer with a cutting machine according to the actual thickness to be removed;
[0029] (4) Pressed texture: Put the sheet with the surface removed into the integrated mold for hot pressing and cooling forming, close the mold, then heat the mold to 160°C, keep it for 8 minutes according to the actual product thickness, and then cool it for 8 minutes to Normal temperature, finally forming lines on the surface of th...
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