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Production process of ground mat with flat surface

A production process and surface smoothing technology, applied in the field of foam products, can solve problems such as blurred lines, skeletal muscle damage, product curling, etc., to achieve the effect of enhanced anti-slip effect, clear lines, and smooth products

Inactive Publication Date: 2017-01-11
QINGDAO WINCHANCE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, in order to prevent children from wrestling, many families and children's entertainment places have laid flat surface mats on the ground one after another. However, due to the neglect of the smoothness of the surface of the flat surface mats, it is not obvious that children or the elderly slip and fall during use. Cause bone or muscle damage, and even bump into the surrounding tables, chairs or corners, so there are still certain safety hazards
[0004] In view of the above phenomenon, the texture is generally pressed on the surface of the flat surface mat, which not only has an aesthetic effect, but also prevents slipping; the pressing texture is generally realized in the following two ways: 1. By rolling the surface flatly The surface of the pad is pressed with lines. The flat surface mat produced by this method has good anti-slip effect, but the product is curled, so it cannot be tiled in actual use, which affects the use effect; Foaming mould, direct foaming molding, but due to the necessity of the production process, the surface of the currently used floor mat is relatively slippery, and after a period of use, the lines will be blurred, which will affect the use effect

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] The production process of the flat surface mat of the present embodiment, the production process comprises the following steps:

[0012] (1) Substrate preparation: Prepare each foaming material, then mix the foaming materials and set aside;

[0013] (2) Foam molding: Pour the mixed foam material into the foam mold, spread it flat, and then foam it at 165°C for 12 minutes to shape the material, then cool it to room temperature, and take out the foamed sheet from the mold material;

[0014] (3) Removing the surface layer: the foamed sheet is cut off the surface layer with a cutting machine according to the actual thickness to be removed;

[0015] (4) Pressed texture: Put the sheet with the surface layer removed into the integrated mold for hot pressing and cooling forming, close the mold, then heat the mold to 150°C, keep it for 10 minutes according to the actual product thickness, and then cool it for 5 minutes to Normal temperature, finally forming lines on the surfac...

Embodiment 2

[0018] The production process of the flat surface mat of the present embodiment, the production process comprises the following steps:

[0019] (1) Substrate preparation: Prepare each foaming material, then mix the foaming materials and set aside;

[0020] (2) Foam molding: Pour the mixed foam material into the foam mold, pave it flat, and then foam it at 170°C for 10 minutes to shape the material, then cool it to room temperature, and take out the foamed sheet from the mold material;

[0021] (3) Removing the surface layer: the foamed sheet is cut off the surface layer with a cutting machine according to the actual thickness to be removed;

[0022] (4) Pressed texture: Put the sheet with the surface removed into the integrated mold for hot pressing and cooling forming, close the mold, then heat the mold to 180°C, keep it for 5 minutes according to the actual product thickness, and then cool it for 10 minutes to Normal temperature, finally forming lines on the surface of the...

Embodiment 3

[0025] The production process of the flat surface mat of the present embodiment, the production process comprises the following steps:

[0026] (1) Substrate preparation: Prepare each foaming material, then mix the foaming materials and set aside;

[0027] (2) Foam molding: Pour the mixed foam material into the foam mold, spread it flat, and then foam it at 160°C for 15 minutes to shape the material, then cool it to room temperature, and take out the foamed sheet from the mold material;

[0028] (3) Removing the surface layer: the foamed sheet is cut off the surface layer with a cutting machine according to the actual thickness to be removed;

[0029] (4) Pressed texture: Put the sheet with the surface removed into the integrated mold for hot pressing and cooling forming, close the mold, then heat the mold to 160°C, keep it for 8 minutes according to the actual product thickness, and then cool it for 8 minutes to Normal temperature, finally forming lines on the surface of th...

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PUM

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Abstract

The invention relates to a production process of a ground mat with a flat surface. The production process comprises substrate preparation, foaming formation and cutting formation; a mixed foaming material is poured in a foaming mold for leveling, is foamed by 10-15 min under the condition of 160-170 DEG C for forming, and is cooled to the room temperature; a sheet formed by foaming is taken out from the mold; after foaming formation, the surface layer of the sheet formed by foaming is removed; after the surface layer is removed, lines are pressed on the ground mat with the flat surface through cold and hot pressing; and specifically, the surface layer is removed by a cutting table machining machine according to an actual removal needing thickness. The ground mat with flat surface produced by the ground mat production process is flat, is easy to lay, and greatly enhances the slip stop effect; and meanwhile, the lines on the ground mat with flat surface are clear, cannot darken due to long use time, and achieve the beautifying effect when preventing slip.

Description

technical field [0001] The invention belongs to the technical field of foam products, and relates to a floor mat with a smooth surface, in particular to a production process for a floor mat with a smooth surface. Background technique [0002] Foam surface leveling mats, as an accessory to carpets and floor tiles, entered China in the mid-1980s, mainly to increase the elasticity of carpets and improve sufficient comfort. With the improvement of people's living standards, its application is becoming more and more extensive. [0003] At present, in order to prevent children from wrestling, many families and children's entertainment venues have laid flat surface mats on the ground. However, due to the neglect of the smoothness of the surface of the flat surface mats, it is not obvious that children or the elderly slip and fall during use. Cause bone or muscle damage, and even bump into surrounding tables and chairs or corners, so there are still certain safety hazards. [0004...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/00B29C44/02B29C59/00
CPCB29C69/00B29C44/02B29C59/00B29C69/001B29L2031/732B29L2031/7322B29L2031/7324
Inventor 苏建丽
Owner QINGDAO WINCHANCE TECH
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