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Front cylinder casting process

A casting process and front cylinder technology, which is applied in the field of front cylinder casting technology, can solve the problems of large consumption of raw materials, high labor intensity, and many casting processes, and achieve high raw material utilization, increase production efficiency, and reduce production costs. Effect

Inactive Publication Date: 2016-12-21
NINGBO ZUNHANG AUTO PARTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The casting level of the front cylinder block of the engine is one of the important symbols to measure the level of a country's manufacturing industry. The current casting process of the front cylinder block of the fuel engine has the disadvantages of high labor intensity and large consumption of raw materials.
Not only are there many casting processes, which affect the production capacity, but also the weight of the castings is heavy and the scrap rate is high

Method used

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Examples

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Embodiment Construction

[0015] The engine front block casting process of this embodiment includes the following steps: 1. Raw material incoming inspection: check the chemical composition and pinhole degree of the raw material, and move it to the warehouse after passing the inspection to ensure that there is a plastic cover to prevent dust and a qualified plate mark. 2. Melting: Turn the raw materials into aluminum liquid, the ratio of new material and returned material is 6:4, check the chemical composition and mechanical properties of the alloy liquid, 3. Die-casting: check the surface quality and internal quality of the product before die-casting, Qualified products are moved to the next station. 4. Finishing: remove the flash, burr, etc. of the product, check the cleaning condition of the product, and move the qualified product to the next station. 5. Heat treatment: put the product into the heat treatment furnace for heat treatment, check whether the parameters on the recording paper meet the pro...

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Abstract

The invention relates to a front cylinder casting process which comprises the following steps: raw material inspection: inspecting the chemical components and pinhole degree of the raw material; smelting: smelting the raw material into molten aluminium, and inspecting the chemical components and mechanical performance of alloy liquid; pressure casting: performing pressure casting on molten aluminium to form a front cylinder blank body, and inspecting the surface quality and internal quality of a product; trimming: removing flashes and burrs of the front cylinder blank body; thermal treatment: loading the product into a thermal treatment furnace for thermal treatment, inspecting whether parameters on recording paper meet process requirements, inspecting the hardness of the product, and transferring qualified products to the next station; shot blasting: hanging the product on a hanging bracket for shot blasting to product a finished product, and inspecting whether the chromatic aberration of the product is consistent; and finished production inspection: inspecting whether a finished product meets all indexes. The front cylinder casting process can overcome the problems of many procedures and heavy workload of processing technology of the prior art, and can improve the production efficiency; the raw material utilization rate is high, and the production cost is lowered; the cast finished product front cylinder casting is environmentally friendly and practical, and the labor intensity is reduced.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to a casting process of a front cylinder body. Background technique [0002] The casting level of the front cylinder block of the engine is one of the important symbols to measure the level of a country's manufacturing industry. The current casting process of the front cylinder block of the fuel engine has the disadvantages of high labor intensity and large consumption of raw materials. Not only are there more casting processes, which affects production capacity, but also the weight of castings is heavy and the scrap rate is high. Contents of the invention [0003] In order to overcome the above-mentioned technical problems existing in the prior art, the object of the present invention is to provide a casting process for an engine front cylinder block, which has a simple manufacturing process. [0004] The engine front cylinder block casting process provided by the pr...

Claims

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Application Information

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IPC IPC(8): B22D17/00
CPCB22D17/00
Inventor 沃湖斌陈沛钱斌严云宏乔怜明王磊
Owner NINGBO ZUNHANG AUTO PARTS
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