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A method for detecting the energy distribution in the mill of the intelligent automatic speed regulation system of the mill

A technology of automatic speed regulation and energy distribution, applied in grain processing and other directions, can solve problems such as high labor intensity, achieve strong anti-interference ability, reduce steel consumption and cost, and measure signal characteristics with obvious effects.

Active Publication Date: 2018-09-28
LUOYANG MINING MACHINERY ENG DESIGN & RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Among them, the judgment of the load level and the size of the adjustment of the mill speed are the key contents. For a long time, the mineral processing plant has been judged by the experience of the operator, and its shortcomings are very obvious, such as strong influence by human factors, adjustment lag, labor Intensive, in order to maintain a stable production adjustment, the operator needs to monitor and adjust 24 hours a day

Method used

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  • A method for detecting the energy distribution in the mill of the intelligent automatic speed regulation system of the mill
  • A method for detecting the energy distribution in the mill of the intelligent automatic speed regulation system of the mill
  • A method for detecting the energy distribution in the mill of the intelligent automatic speed regulation system of the mill

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] A mill 1 is arranged on one side of the base 2, a stand 4 is arranged under the mill 1, a motor 3 is arranged on one side above the base 2, the motor 3 drives the mill 1 to rotate, and a wireless vibration sensor 5 is arranged on the mill 1, so A trigger 6 is set on the stand 4, a governor 7 is set between the motor 3 and the low-voltage control cabinet 8, a data acquisition module 9 is set between the low-voltage control cabinet 8 and the switch 10, and the switch 10 is set in the wireless vibration signal processing and intelligent Between the speed regulation strategy system 13 and the wireless vibration signal receiver 11, an AC power supply 12 is arranged on one side of the wireless vibration signal receiver 11, a motor 3, a governor 7, a low-voltage control cabinet 8, a data acquisition module 9, a switch 10, a wireless Vibration signal receiver 11, AC power supply 12, wireless vibration signal processing and intelligent speed regulation strategy system 13 are prov...

Embodiment 2

[0043] The method for collecting the vibration signal of the cylinder wall of the mill 1 is as follows: the inner end of the wireless vibration sensor 5 is fixedly arranged on the lining plate of the inner surface of the mill 1, the outer end is exposed on the outer surface of the mill 1, and the wireless vibration sensor 5 directly detects the vibration signal of the mill 1. The energy of the medium in the machine 1 impacting the wall of the mill 1. During the normal operation of the mill 1, the wireless vibration sensor 5 rotates synchronously with the mill 1. When the wireless vibration sensor 5 is close to the trigger 6 on the stand 4, it triggers The sensor 6 sends a start signal, and the wireless vibration sensor 5 starts to detect the vibration data of the medium in the mill 1 impacting the wall of the mill 1. When the wireless vibration sensor 5 follows the synchronous rotation of the mill 1 and approaches the trigger 6 again, the trigger 6 sends a stop signal. signal, ...

Embodiment 3

[0045] The data acquisition, processing, communication and storage methods are as follows: the wireless vibration signal receiver 11 receives the vibration data collected by the wireless vibration sensor 5, and the vibration data is carried out using the TCP / IP protocol between the wireless vibration signal receiver 11 and the switch 10. communication, the exchange 10 transmits the processed vibration data to the wireless vibration signal processing and intelligent speed regulation strategy system 13, and the wireless vibration signal processing and intelligent speed regulation strategy system 13 is provided with a man-machine interface for the vibration data collection part, which is used to Set the sampling frequency and sampling wavelength of vibration data, and determine the best acquisition parameters by analyzing the vibration characteristic values ​​at different sampling frequencies and sampling wavelengths;

[0046] The wireless vibration signal processing and intellige...

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Abstract

A method for energy distribution inside a mill for an intelligent automatic speed adjusting system for a mill comprises steps as follows: step 1, acquisition of vibration signals of a barrel wall of the mill; step 2, data acquisition, processing, communication and saving; step 3, conversion into energy values and distribution in the circumference; step 4, calibration of the loading state of the mill and feature values of vibration data of the barrel wall of the mill; step 5, intelligent speed adjustment. The vibration condition that a medium in the mill shocks the barrel wall of the mill is directly measured by the aid of a vibration sensor, the measurement means is more direct, the anti-interference capability is higher, measurement signal features are more obvious, the method is safe, reliable, economical and practical, an operator can accurately judge the material filling rate of the mill and the steel ball grinding effect according to a vibration data energy distribution figure, and then a direct judgment basis is provided for adjustment of a grinding technology by the operator.

Description

technical field [0001] The invention relates to an automatic adjustment system for the rotational speed of a mill barrel, in particular to a detection method for energy distribution in a mill in an intelligent automatic speed adjustment system for a mill. Background technique [0002] The mill is the core equipment for converting large particles of solid materials into tiny particles in industries such as building materials, metallurgy, nonferrous metals, electric power, and mining. Mills can be divided into four types from the structure: ball mill, autogenous mill, semi-autogenous mill and rod mill. Functionally, it can be divided into various types such as mining mill, cement mill, coal mill and alumina mill. The steel ball is the most important grinding medium in the mill. The mill relies on a certain speed to bring the steel balls in the cylinder to a certain height and throw or discharge the material impacting the cylinder of the mill at a certain initial speed, so tha...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B02C25/00
CPCB02C25/00
Inventor 刘俊陈松战姬建钢解华华赵虎王成伟韩春阳张航喻晓段天琦郑竞刘建平李超周洁王晓兵杜明凯袁龙和蕴峰李客贺炎炎孔文杰董节功
Owner LUOYANG MINING MACHINERY ENG DESIGN & RES INST
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