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Laser ultrasonic online nondestructive material-increase manufacturing part detection method

A technology of additive manufacturing and non-destructive testing, which is applied in the direction of additive manufacturing, additive processing, and material analysis through optical means. It can solve problems such as undetectable, hidden product hazards, and small machining allowances, so as to eliminate the detection time , Avoid detection blind spots and improve production efficiency

Active Publication Date: 2016-10-12
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing non-destructive testing methods have the following problems for additively manufactured parts: firstly, the parts manufactured by additive mostly have very complex shapes or structures, and traditional ultrasonic, ray and other non-destructive testing methods are obstructed during the testing process. Second, compared with traditional methods, the machining allowance on the surface of additively manufactured parts is very small, and many non-destructive testing methods have surface blind spots. If the surface machining allowance is too large Small, there may be some areas that will not be processed and cannot be detected, which will bring hidden dangers to the product. Third, the traditional non-destructive testing method is to test after the additive manufacturing parts are manufactured, and the detection time is even longer than the manufacturing time, making the entire production The process takes a lot of time, so traditional non-destructive testing methods have difficulties in testing additively manufactured parts

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] GH4169 superalloy parts are manufactured on laser sintering additive manufacturing equipment, and the detection steps are as follows:

[0035] (1) Instrument installation

[0036] The required instruments for this method include: a pulsed laser, a laser interferometer, a first lens, a reflector, a second lens, and a computer with a signal acquisition card. First, the laser head of the pulsed laser, the laser head of the laser interferometer, the first The lens, reflector, and second lens are installed on the installation platform, and the synchronous interface of the pulse laser and the synchronous interface of the laser interferometer are connected with a coaxial cable, and then the synchronous interface and the signal output interface of the laser interferometer are respectively connected by the coaxial cable. Connect with the synchronization interface and signal input interface of the computer with the signal acquisition card, install the installation platform on the...

Embodiment 2

[0046] The TC4 titanium alloy parts are manufactured on the electron beam selective melting additive manufacturing equipment, and the detection steps are as follows:

[0047] (1) Instrument installation

[0048] The required instruments for this method include: a pulsed laser, a laser interferometer, a first lens, a reflector, a second lens, and a computer with a signal acquisition card. First, the laser head of the pulsed laser, the laser head of the laser interferometer, the first The lens, reflector, and second lens are installed on the installation platform, and the synchronous interface of the pulse laser and the synchronous interface of the laser interferometer are connected with a coaxial cable, and then the synchronous interface and the signal output interface of the laser interferometer are respectively connected by the coaxial cable. Connect with the synchronization interface and signal input interface of the computer with the signal acquisition card, install the ins...

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PUM

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Abstract

The invention provides a laser ultrasonic online nondestructive material-increase manufacturing part detection method and belongs to the field of nondestructive detection. The laser ultrasonic online nondestructive material-increase manufacturing part detection method utilizes the change of laser excited ultrasonic surface wave amplitude to detect metallurgical defects produced during material-increase manufacturing process, a detection device is integrated with a high-energy beam generating device of a material-increase manufacturing device to achieve synchronous part defect detection in the material-increase manufacturing process, non-detection zones brought due to complicated shapes after part manufacturing is completed are avoided, and the reliability of material-increase manufacturing parts is improved. In addition, the detection process and the manufacturing process are combined so that follow-up detection time can be omitted, and the production efficiency of the whole material-increase manufacturing part production process can be improved.

Description

technical field [0001] The invention relates to a laser ultrasonic on-line non-destructive testing method for additively manufactured parts, belonging to the field of non-destructive testing. Background technique [0002] As a revolutionary manufacturing process, additive manufacturing can produce complex structural parts that are difficult or even impossible to manufacture by traditional subtractive manufacturing methods, greatly increasing the flexibility of product design, and is especially suitable for rapid manufacturing of small batches of parts. As additive manufacturing parts are gradually applied in important components involving product safety, non-destructive testing of internal defects is becoming more and more important. However, the existing non-destructive testing methods have the following problems for additively manufactured parts: First, the parts manufactured by additive mostly have very complex shapes or structures, and traditional ultrasonic, ray and oth...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/17B22F3/105B33Y10/00B33Y30/00
CPCG01N21/1702B33Y10/00B33Y30/00G01N2021/1706B22F10/00B22F12/44B22F12/43B22F12/49B22F10/28Y02P10/25
Inventor 王晓史亦韦梁菁何方成王铮
Owner AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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