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Submerged arc furnace smelting ferrochromium pellet particle size measurement device and method

A detection device, a submerged arc furnace technology, which is applied in the direction of measurement device, particle size analysis, particle and sedimentation analysis, etc., to achieve the effects of low equipment cost, strong anti-interference ability, and high detection accuracy

Active Publication Date: 2016-09-28
DALIAN HUARUI HEAVY IND GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the above technical problems, the present invention proposes a detection and control device that uses machine vision technology to automatically identify the particle size of ferrochromium pellets, and the detection results are output to the control system, which overcomes the shortcomings of manual monitoring and manual adjustment of water distribution, and makes up for the existing domestic particle size detection technology Insufficient, reduce the operating cost of production enterprises, improve the intelligent level of submerged arc furnace smelting

Method used

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  • Submerged arc furnace smelting ferrochromium pellet particle size measurement device and method
  • Submerged arc furnace smelting ferrochromium pellet particle size measurement device and method

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Embodiment Construction

[0038] Such as figure 1 The device for detecting the particle size of ferrochromium pellets in the submerged arc furnace includes: a pelletizing disk 12, a blanking belt 17 for conveying materials to the pelletizing disk 12, a scraper system 16 for stirring the materials in the pelletizing disk 12, and a The atomizing water spray device 15 for adding water to the inside of the pelletizing disc 12;

[0039] It also includes on-site control box 1, area array industrial smart camera 4, bright LED shadowless dome light source 5, PLC control station 9, industrial Ethernet switch 7;

[0040]Among them, the detection area 11 of the circular projection area of ​​Φ200~Φ300mm is set on the chute between the discharge end of the pelletizing disc 12 and the discharge baffle 10; the water distribution regulating valve 18 is set on the water supply pipeline of the atomizing water spray device 15 ;

[0041] The bright LED shadowless dome light source 5 directly shines on the detection area...

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Abstract

The invention discloses a submerged arc furnace smelting ferrochromium pellet particle size measurement device and method. The device comprises a pelletizing disc, a feeding belt for conveying materials to the pelletizing disc, a scraper system for stirring materials in the pelletizing disc, and an atomize-spraying device used for adding water into the pelletizing disc, and further comprises a site local control box, an area array industrial intelligent camera, a high-brightness LED shadowless dome light source, a PLC station and an industrial Ethernet switch. A detection area of a round projection area is arranged on a chute between the discharging end of the pelletizing disc and a discharging baffle, a water distribution regulating valve is arranged on a water supply pipeline of the atomize-spraying device, the high-brightness LED shadowless dome light source directly irradiates the detection area, and the area array industrial intelligent camera is installed right in the middle of the top end of the high-brightness LED shadowless dome light source. By the adoption of the technical scheme, the opening degree of the pneumatic water distribution regulating valve is controlled, the mathematic relation of water distribution and pallet size is established through online debugging and real-time monitoring, and then automatic identification and control are realized.

Description

technical field [0001] The invention relates to submerged arc furnace smelting mechanical equipment, in particular to shaft furnace ferrochromium smelting pelletizing equipment, which realizes automatic identification of pellet particle size and controls the particle size detection device of submerged arc furnace smelting ferrochromium pellets within a specified range. and its detection method. Background technique [0002] National industrial policies have increasingly stringent requirements for energy conservation, environmental protection and product energy consumption. With the continuous advancement of intelligent detection and control technology, the pace of upgrading and transformation of traditional industries has accelerated. In the ferrochromium smelting process, the chrome concentrate powder needs to be converted into ferrochrome pellets by a disc pelletizer before entering the shaft furnace. The pellet size directly affects the safety and efficiency of shaft furn...

Claims

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Application Information

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IPC IPC(8): G01N15/02
CPCG01N15/0227
Inventor 徐岩隋铢成张翌王波薛海蛟谷端玉
Owner DALIAN HUARUI HEAVY IND GRP CO LTD
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