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Repairing technique for vertical reducer body

A body and process technology, which is applied in the field of repair technology of vertical speed reducer body, can solve the problems of unreasonable process arrangement, poor weldability of cast iron, and many processes, and achieve the effect of quick repair, short time and reasonable process.

Inactive Publication Date: 2016-07-13
CHONGQING BATENG MACHINERY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The reducer of the rotary mechanism of the smelting furnace is in danger of being damaged during production, which will cause cracks at the bottom of one side of the casing, and the upper part of one side will be pierced to form a hole of 0-100mm. Due to the large casing, the weldability of cast iron is poor
However, the existing repair plan for the vertical reducer body has unreasonable process arrangement, numerous processes, and long time, which can no longer meet the requirements, and needs to be improved to improve performance.

Method used

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Embodiment Construction

[0008] The present invention will be further described below in conjunction with embodiment:

[0009] A Repair Technology of Vertical Reducer Body , which is characterized by including the following requirements:

[0010] (1) Surface treatment: ①Remove the old paint, expose the body, remove the original welding block with a flat shovel, and process the cracks into a 45-degree V-shaped groove with a grinding wheel; ②Derust and decontaminate, clean with gasoline, and finally use Wipe with acetone 3-5 times and let dry;

[0011] (2) Adhesive patching process: ① For the repair of the hole, use the repair agent to spread 3 layers of glass cloth on the inside of the hole. The diameter of the first layer of glass cloth is 4-5cm larger than the diameter of the hole, and the second and third layers are respectively larger than the previous one. A layer of 4-5cm, after the glass cloth is cured at room temperature for 24 hours; put the body down, with the hole facing up, fill the hole ...

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PUM

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Abstract

The invention discloses a repairing technique for a vertical reducer body. The repairing technique includes the following requirements: (1) surface treatment: <1> clearing old paint to expose a reducer body, removing an original welding blocking by a flat shovel, and machining a crack into a 45-degree V-shaped groove by a grinding wheel; and <2> rust and stain clearing, performing washing with gasoline, and then performing wiping with acetone for 3-5 times, and drying in air; (2) sticking technique: <1> hole repairing, pasting 3 layers of glass cloth to the inner side of a hole with a repairing agent, wherein the diameter of the first layer of the glass cloth is 4-5 cm greater than that of the hole, and the second layer and the third layer of the glass cloth are 4-5 cm greater than the previous layer respectively; and <2> crack repairing, filling the repairing agent in the V-shaped groove of the crack, performing curing at the indoor temperature for 24 hours, performing leveling through filing, then pasting three layers of glass cloth to the inner side and the outer side with the repairing agent, and performing ground flush after 12 hours. The repairing technique is reasonable in processes, is low in cost, is reasonable and coordinated in parameter collocation, is short in time, and is simple in operation.

Description

technical field [0001] The invention relates to a repair process for a vertical speed reducer body. Background technique [0002] The reducer of the rotary mechanism of the smelting furnace is in danger of being damaged during production, which will cause cracks at the bottom of one side of the casing, and the upper part of one side will be pierced to form a hole of 0-100mm. Due to the large casing, the weldability of cast iron is poor. However, the existing restoration scheme for the vertical reducer body has unreasonable process arrangement, numerous processes and long time, which can no longer meet the requirements and needs to be improved to improve performance. Contents of the invention [0003] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a repair process for the vertical reducer body with reasonable process, simple operation, short time and low manufacturing cost. [0004] In orde...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P6/04
Inventor 不公告发明人
Owner CHONGQING BATENG MACHINERY CO LTD
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