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Roll-to-roll continuous grapheme film growth device and technique

A graphene film, roll-to-roll technology, applied in metal material coating process, gaseous chemical plating, coating and other directions, can solve the problem of difficult to adapt to high-speed and large-scale growth, graphene tearing and wrinkling, and inability to achieve large-scale Problems such as rapid preparation of area graphene

Inactive Publication Date: 2016-06-01
ANHUI BEQ EQUIP TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Large-scale CVD equipment has produced a 30-inch (diagonal about 76cm) graphene film. However, due to the limitation of the equipment, the preparation process still needs to be prepared once and then reloaded to prepare the next time. It is still impossible to achieve large-area, Continuous and rapid preparation of high-quality graphene
Large-scale roll-to-roll CVD equipment has produced graphene films with a length of more than 100 meters. However, since the process temperature of CVD growth of high-quality graphene is close to the melting point of copper foil, the copper foil itself can hardly bear it in the roll-to-roll CVD growth graphene equipment. Any tension, and it has a strong tendency to infiltrate, weld and adhere to the materials of common transmission structures such as metal mesh bags, graphite and quartz rollers. A slight mishandling will lead to tearing of the graphene grown on the surface of the copper foil Cracks and Wrinkles
The above characteristics pose a huge challenge to the winding and unwinding control of copper foil and the transmission structure under vacuum conditions in the roll-to-roll CVD graphene growth equipment.
At the same time, because the process pressure of roll-to-roll CVD growth belongs to low-pressure CVD, the grown copper foil needs to be cooled rapidly during winding, and the heat conduction under vacuum conditions is almost completely dependent on heat radiation, which causes the existing roll-to-roll CVD growth equipment to cool down. Low efficiency and difficult to adapt to the needs of high-speed and large-volume growth

Method used

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  • Roll-to-roll continuous grapheme film growth device and technique

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Experimental program
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Effect test

Embodiment 1

[0015] A rapid cooling plasma-enhanced CVD roll-to-roll continuous growth furnace production process, which includes an organism, characterized in that: the body is provided with a workbench, and the two ends of the workbench are respectively provided with a vacuum chamber a and a vacuum chamber b , the vacuum chamber a and the vacuum chamber b are connected with a vacuum unit, the vacuum chamber a is provided with an air inlet, and the vacuum chamber b at the other end is provided with an air outlet, the vacuum chamber Both the chamber a and the vacuum chamber b are provided with an unwinding drum, and a rotating motor is arranged on the unwinding drum at the same time, a vacuum tube is connected between the vacuum chamber a and the vacuum chamber b, and the vacuum chamber a One side is equipped with a radio frequency plasma generator, a heating furnace, and a liquid nitrogen cold trap in sequence.

[0016] A roll-to-roll continuous graphene film production process, the speci...

Embodiment 2

[0022] A roll-to-roll continuous graphene film production process, the specific production steps are as follows:

[0023] 1) Put the coiled copper foil on the discharge roller in the vacuum chamber a, and connect it to the discharge roller in the vacuum chamber b through the vacuum tube, and close the hatch of the feeding and air intake chamber;

[0024] 2) Put the coiled copper-nickel alloy roll (85% copper, 15% nickel) on the discharge roller in the feed inlet cavity, and pass through the furnace tube to connect with the winding roller in the discharge exhaust cavity. Close the hatch of the feed intake cavity, turn on the vacuum unit, and pump the air pressure in the entire equipment to below 0.3Pa. Turn on the heating furnace body, raise the temperature in the furnace to the growth temperature of 1030°C, then inject hydrogen gas at a flow rate of 50 SCCM, turn on the radio frequency plasma generator and adjust the radio frequency power to 300 watts. Start the motor connect...

Embodiment 3

[0027] A roll-to-roll continuous graphene film growth process, comprising the following steps:

[0028] 1) Put the coiled copper foil on the discharge roller in the vacuum chamber a, and connect it to the discharge roller in the vacuum chamber b through the vacuum tube, and close the hatch of the feeding and air intake chamber;

[0029] 2) Put the roll-shaped nickel foil into the discharge roller in the feed intake chamber, and pass through the furnace tube to connect with the winding roller in the discharge exhaust chamber. Close the hatch of the feed intake cavity, turn on the vacuum unit, and pump the air pressure in the entire equipment to below 0.3Pa. Turn on the heating furnace body, increase the temperature in the furnace to the growth temperature of 500°C, then inject hydrogen gas at a flow rate of 50 SCCM, turn on the radio frequency plasma generator and adjust the radio frequency power to 300 watts. Start the motor connected to the take-up roller. Then the copper f...

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Abstract

The invention discloses a roll-to-roll continuous grapheme film growth device and technique. The roll-to-roll continuous grapheme film growth device comprises a machine body. The two ends of a workbench are provided with vacuum cavities correspondingly. A vacuum pipe is connected to the vacuum cavities. A radio-frequency plasma generator, a heating furnace and a liquid nitrogen cold trap are sequentially arranged at one side of one vacuum cavity. According to the device, roll-shaped copper foil is arranged in the vacuum cavities for roll-to-roll continuous preparation of large-area and high-quality grapheme. Compared with an existing method, the method for preparing the grapheme through the device has the advantages of being rapid and continuous; large-scale growth of the large-area and high-quality grapheme can be achieved.

Description

technical field [0001] The invention relates to a graphene growth furnace, in particular to a roll-to-roll continuous graphene film growth equipment and a growth process thereof. Background technique [0002] Large-scale CVD equipment has produced a 30-inch (diagonal about 76cm) graphene film. However, due to the limitation of the equipment, the preparation process still needs to be prepared once and then reloaded to prepare the next time. It is still impossible to achieve large-area, Continuous and rapid preparation of high-quality graphene. Large-scale roll-to-roll CVD equipment has produced graphene films with a length of more than 100 meters. However, since the process temperature of CVD growth of high-quality graphene is close to the melting point of copper foil, the copper foil itself can hardly bear it in the roll-to-roll CVD growth graphene equipment. Any tension, and it has a strong tendency to infiltrate, weld and adhere to the materials of common transmission str...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C16/26C23C16/54C23C16/513
CPCC23C16/26C23C16/513C23C16/545
Inventor 孔令杰吴克松王钊
Owner ANHUI BEQ EQUIP TECH
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