Preparation method of continuous phenolic-foam-filled honeycomb material with fixed height and thickness

A phenolic foam and honeycomb-filled technology, which is applied to the device, coating, pre-treatment surface, etc. for coating liquid on the surface, which can solve the problem of limited application, waterproof, moisture-proof, fireproof, poor thermal insulation of honeycomb materials. and other problems, to achieve the effect of a wide range of applications, excellent thermal conductivity and fire resistance, and good thermal insulation performance.

Active Publication Date: 2016-05-04
安徽复材科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Chinese patent CN202882155U discloses a phenolic honeycomb heat insulation and sound insulation board. The phenolic resin foaming filler is filled in the honeycomb holes to overcome the shortcomings of phenolic board brittleness and high cost, and the paper honeycomb core is densely covered by phenolic foam. The shortcomings of the honeycomb core are not waterproof, moisture-proof, and fire-proof
There are not many reports on the improvement of the thermal insulation of honeycomb materials, and the thermal insulation of honeycomb materials is generally poor, which greatly limits its application

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] A preparation method for continuous height-fixed thickness phenolic foam filled honeycomb material, specifically comprising the following steps: 100 parts by weight of high-performance phenolic resin, 10 parts by weight of foaming agent, 10 parts by weight of additives and 20 parts by weight of curing Agents are mixed to prepare phenolic resin glue. The above-mentioned high-performance phenolic resin has a viscosity of 1500 cps, a gel time greater than 3 minutes, and a foaming ratio of 20 times. The foaming agent is n-pentane, the additive is silicone oil, and the curing agent is phosphoric acid.

[0022] Put the prepared high-performance phenolic resin glue into the gluing device, place the honeycomb material on the operating table, turn on the gluing device, the resin glue flows out from the mouth of the gluing device evenly, and passes through the height-fixed scraper on the device. Coat the resin evenly on the surface of the honeycomb, and then send the honeycomb in...

Embodiment 2

[0024] A preparation method for continuous height-fixed thickness phenolic foam filled honeycomb material, specifically comprising the following steps: 100 parts by weight of high-performance phenolic resin, 20 parts by weight of blowing agent, 20 parts by weight of additives and 25 parts by weight of curing Agents are mixed to prepare phenolic resin glue. The above-mentioned high-performance phenolic resin has a viscosity of 1600cps, a gel time greater than 3 minutes, and a foaming ratio of 25 times. The foaming agent is n-pentane, the additive is silicone oil, and the curing agent is phosphoric acid.

[0025] Put the prepared high-performance phenolic resin glue into the gluing device, place the honeycomb material on the operating table, turn on the gluing device, the resin glue flows out from the mouth of the gluing device evenly, and passes through the height-fixed scraper on the device. Coat the resin evenly on the surface of the honeycomb, and then send the honeycomb int...

Embodiment 3

[0027] A preparation method for continuous height-fixed thickness phenolic foam filled honeycomb material, specifically comprising the following steps: 100 parts by weight of high-performance phenolic resin, 30 parts by weight of blowing agent, 30 parts by weight of additives and 30 parts by weight of curing Agents are mixed to prepare phenolic resin glue. The above-mentioned high-performance phenolic resin has a viscosity of 1750 cps, a gel time greater than 3 minutes, and a foaming ratio of 30 times. The foaming agent is n-pentane, the additive is Tween, and the curing agent is phosphoric acid.

[0028] Put the prepared high-performance phenolic resin glue into the gluing device, place the honeycomb material on the operating table, turn on the gluing device, the resin glue flows out from the mouth of the gluing device evenly, and passes through the height-fixed scraper on the device. Coat the resin evenly on the surface of the honeycomb, and then send the honeycomb into the ...

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PUM

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Abstract

The invention relates to a preparation method of a continuous phenolic-foam-filled honeycomb material with fixed height and thickness. The preparation method comprises the following steps: (1) preparing a phenolic resin glue liquid uniformly mixing high-performance phenolic resin, a foaming agent, an additive and a curing agent in a weight ratio of 100 to (10-50) to (10-50) to (20-40); (2) gumming: uniformly coating a surface layer of a honeycomb material with the phenolic resin glue liquid by virtue of a gumming device; and (3) curing: sending the honeycomb material coated with the phenolic resin glue liquid into a drying oven, and curing and forming, so as to obtain the phenolic-foam-filled honeycomb material. Compared with the prior art, the honeycomb material prepared by virtue of the preparation method has the advantages that the thermal insulation performance is good, the application range is relatively wide, meanwhile, the continuous production is realized, and the production cost is lowered as much as possible when the quality is guaranteed.

Description

technical field [0001] The invention relates to the field of chemical materials, in particular to a method for preparing a continuous height-fixed thickness phenolic foam-filled honeycomb material. Background technique [0002] Honeycomb structure composite materials have the characteristics of light weight, fire prevention, corrosion resistance, and sound insulation, and are widely used in architectural decoration, furniture, energy, railways, automobiles, ships and other fields. [0003] Chinese patent CN202882155U discloses a phenolic honeycomb heat insulation and sound insulation board. Filling the honeycomb hole with phenolic resin foam filler overcomes the shortcomings of strong brittleness and high cost of the phenolic board, and the paper honeycomb core is densely covered by phenolic foam. The honeycomb core has the disadvantages of being waterproof, moisture-proof, and fire-proof. Chinese patent CN102199308A discloses a manufacturing method of a phenolic foam-fille...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L61/06C08L83/04C08L71/02C08K3/32C08K5/06C08K5/42C08J9/14B05C11/02B05D3/02
CPCB05C11/02B05D3/0272C08J9/141C08J2203/14C08J2361/06C08J2483/04C08K5/06C08K5/42C08L61/06C08L2201/02C08L2203/14C08L83/04C08K2003/329C08L71/02
Inventor 杨金平毛建东
Owner 安徽复材科技有限公司
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