Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Composite enzyme preparation for degumming of linen fiber raw material, preparation method of composite enzyme preparation and degumming method of linen fiber raw material

A compound enzyme preparation and flax fiber technology, which is applied in the chemical post-treatment of fibers, plant raw materials, fiber treatment, etc., can solve the problems of low enzyme activity, instability, and damage to the breaking strength of flax fibers, and achieve an increase in elongation at break , The effect of increasing the breaking strength and reducing the production cost

Active Publication Date: 2016-04-27
南宁远石生物科技有限公司
View PDF4 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the enzyme degumming technology of flax fiber has made some progress in recent years, most of them are still in the laboratory research stage and cannot be applied industrially.
The main reasons are 1. The instability of the enzyme preparation structure, the selection of corresponding enzyme species, precise control, and how to integrate into the flax fiber degumming process, there are still many problems; 2. The commercially available enzyme activity is low and the price is relatively high. High, 3. The amount of enzyme reagent is unscientific; if the amount of enzyme added in the degumming process is small, the residual glue rate is not up to standard; if the amount of enzyme added is large, the production cost is not dominant, and it has obvious effects on the breaking strength of flax fiber damage; 4. The enzyme structure is unreasonable. For example, the enzyme preparation for flax degumming is mainly based on pectinase. Due to the specificity of the enzyme preparation, it only hydrolyzes pectin substances, while hemicellulose, wood Substances such as pigment and wax paper can only be removed by a certain concentration of acid and alkali, which will inevitably affect the breaking strength and preventability of the fiber
Therefore, in terms of quality and cost, the current enzymatic degumming method is difficult to popularize and apply. Most of them use semi-chemical and semi-enzymatic degumming methods, which still cannot solve the problems of large amount of degumming wastewater, high COD value, and high environmental protection treatment costs.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Composite enzyme preparation for degumming of linen fiber raw material, preparation method of composite enzyme preparation and degumming method of linen fiber raw material
  • Composite enzyme preparation for degumming of linen fiber raw material, preparation method of composite enzyme preparation and degumming method of linen fiber raw material

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0086] Applicant also proposed a kind of preparation method for the compound enzyme preparation of flax fiber raw material degumming, it is characterized in that, comprises the following steps:

[0087] Step (1): Pretreating the raw material enzyme preparation alkaline pectate lyase, alkaline cellulase, alkaline xylanase and laccase respectively;

[0088] Step (2): mixing 70% of alkaline pectate lyase, 2% of alkaline cellulase, 18% of alkaline xylanase and 10% of laccase in a mixer;

[0089] Step (3): Then add an appropriate amount of preservative and sterilize through a diatomaceous earth filter, and then measure the enzyme activity to prepare a compound enzyme preparation for degumming flax fiber raw materials.

Embodiment 1

[0091] A production test was carried out in a factory in Jiaxing, Zhejiang. The specific formula of the compound enzyme preparation was as follows, and the mass percentages were: alkaline pectate lyase 70%, alkaline cellulase 2%, alkaline xylanase 18%, lacquer Enzymes 10%.

[0092] The raw enzyme preparations are pretreated respectively, and then mixed uniformly in a mixer according to the proportion, then an appropriate amount of preservative is added, and the bacteria are sterilized through a diatomaceous earth filter, and then the enzyme activity is measured and quantitatively packaged to become a product.

[0093] From June 30th to July 29th, 2015, a total of 30 days, 3 tons of flax worsted yarn were produced every day. Each pot of scouring pot can process 1 ton of raw material fiber, add 1200 grams of enzyme, the amount of enzyme added is 1.2‰, the process conditions of compound enzyme action: action temperature: 55 °C; pH value: 7.5; action time: 2h; stirring: circulatio...

Embodiment 2

[0097] A production test was carried out in a factory in Taizhou, Jiangsu. The specific formula of the compound enzyme preparation is as follows, and the mass percentages are: alkaline pectate lyase 70%, alkaline cellulase 2%, alkaline xylanase 18%, laccase 10% %.

[0098] The raw enzyme preparations are pretreated respectively, and then mixed uniformly in a mixer according to the proportion, then an appropriate amount of preservative is added, and the bacteria are sterilized through a diatomaceous earth filter, and then the enzyme activity is measured and quantitatively packaged to become a product.

[0099] From November 7th to December 2nd, 2015, a total of 26 days, 2.5 tons of flax worsted yarn were produced every day. Each pot of scouring pot can process 1 ton of raw material fiber, add 1500 grams of enzyme, the amount of enzyme added is 1.5‰, the process conditions of compound enzyme action: action temperature: 50 °C; pH value: 8.0; action time: 3h Stirring: circulating ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a composite enzyme preparation for degumming of a linen fiber raw material, a preparation method of the composite enzyme preparation and a degumming method of the linen fiber raw material. The composite enzyme preparation comprises components in percentage by mass as follows: 70% of alkaline pectate lyase, 2% of alkaline cellulase, 18% of alkaline xylanase and 10% of laccase. With the adoption of the technical scheme, more than 20% of bleaching liquor is reduced in the linen fiber bleaching process, more than 40% of caustic soda is reduced in the linen fiber bleaching process, the breaking strength of the linen fiber is increased by more than 5%, the fineness of the linen fiber is increased by more than 20%, the elongation at break is increased by more than 30%, the fiber strength is uniform, the spinnability of the fiber is remarkably improved, accordingly, economic benefits are increased, and the production cost is reduced; the COD (chemical oxygen demand) is reduced by more than 30%.

Description

technical field [0001] The invention belongs to the technical field of textiles and relates to degumming of flax fiber raw materials, in particular to a compound enzyme preparation for degumming of flax fiber raw materials, a preparation method thereof and a method for degumming of flax fiber raw materials. Background technique [0002] Flax fiber is an excellent fiber in the textile industry. Its fabric not only has good moisture absorption and heat dissipation, but also has good air permeability, and has a crisp and natural style, comfortable and cool to wear, and is deeply loved by consumers. Its spinnable fibers exist in the bast of the original flax stem in the form of fiber bundles. The length of the single fiber of flax is 10 mm to 26 mm, and the two ends of the single fiber are overlapped axially or laterally by pectin to form fibers. Bundles, fiber bundles and fiber bundles, bast and xylem are all connected by glue. In order to produce spinnable fibers in flax, the...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): D01C1/00
CPCD01C1/00
Inventor 程海泳郝志军庄冉
Owner 南宁远石生物科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products