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A shaping mold for making an insulating cylinder

A technology for shaping molds and insulating cylinders, which is used in the manufacture of insulators, insulators, inductors/transformers/magnets, etc., can solve the problems of high input cost, waste of materials, and cumbersome manufacturing process.

Active Publication Date: 2018-05-08
宁波甬嘉变压器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The insulating cylinder is generally made of PET composite polyester film insulating flexible sheet. The manufacturing process of the above three types of insulating cylinders is analyzed below. Among them, the production process of the insulating cylinder with a circular cross section is relatively simple. The PET composite polyester film The insulating flexible sheet of the film is cut according to the height and circumference of the insulating tube, rolled into a tube for lap joints, and the lap joint position is marked with a marker pen, and the inner and outer seals of the lap joints are pasted firmly with 3M insulating tape. as attached Figure 4 As shown; the cross-section is oblong and rectangular, and the production process of the insulating cylinder is relatively cumbersome. First, make a mold with the same shape, put the mold on the square shaft, and then install it on the winding machine. The PET composite polyester film insulating flexible sheet is sleeved. On the mould, the PET composite polyester film insulating flexible sheet is fixed on the mould, as attached Figure 5 And attached Image 6 As shown, among them, the material of the mold is generally steel or cast aluminum, which is finished by mechanical finishing, and the cost is relatively high, and the shape of the insulating cylinder of different products is different, so the investment cost of one-to-one corresponding mold is huge; and then together with the mold Enter the drying room for heat setting. Since the mold made of metal materials absorbs a lot of heat, the entire heat setting time takes about 3 to 5 hours (under a certain amount). One-time use) remove the mold, and then use the same method as the round insulating tube to seal the inside and outside of the insulating tape and stick it firmly
[0004] From the above analysis, it can be known that the existing process of making insulating cylinders exists. The material of the mold is generally steel or cast aluminum. ;The heat setting time is long, and the energy consumption is large; the shrinking tape can only be used once, and a large amount of shrinking tape needs to be wasted, that is, a waste of material

Method used

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  • A shaping mold for making an insulating cylinder
  • A shaping mold for making an insulating cylinder
  • A shaping mold for making an insulating cylinder

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Embodiment Construction

[0025] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0026] as attached Figure 9 As shown, the present invention is a sizing mold for making an insulating cylinder, which includes a first base plate 1, a second base plate 2, a third base plate 3 and a fourth base plate 4 sequentially connected to accommodate the heat-set The rectangular cylinder 5 of the insulating cylinder; the bottom of the rectangular cylinder 5 is provided with a holding device 10 for preventing the insulating cylinder to be heat-set from slipping out and for heat circulation; the holding device 10 is made of flat steel Build the welded well-shaped frame mechanism, wherein the well-shaped frame mechanism is welded with the first base plate 1, the second base plate 2, the third base plate 3 and the fourth base plate 4 to realize fixing on the bottom of the cylinder; The width of the cross-section of the inner cavity of the rectangular cyli...

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Abstract

The invention discloses a shaping mold for making an insulating cylinder, which is a rectangular shape formed by sequentially connecting a first base plate (1), a second base plate (2), a third base plate (3) and a fourth base plate (4). Cylinder (5); the bottom of the rectangular cylinder (5) is provided with a holding device (10) for preventing the insulating cylinder to be heat-set from slipping out and for heat circulation; the rectangular cylinder ( 5) The width of the cross-section of the inner cavity is greater than or equal to the width of the cross-section of the outer peripheral wall of the insulating cylinder with the largest size to be heat-set, and the length of the cross-section of the inner cavity of the rectangular cylinder (5) is greater than or equal to the maximum size to be heat-set The length of the cross-section of the outer peripheral wall of the insulating cylinder; the inner wall of the rectangular cylinder (5) is provided with a first thickening mechanism (6), and the inner wall of the rectangular cylinder (5) is provided with a second thickening mechanism institutions (7). The invention has the advantages of convenient production, saving shrinkage belts and short heat setting time.

Description

technical field [0001] The invention relates to a shaping mold for making an insulating cylinder. Background technique [0002] There is an insulation distance between the high and low voltage coils of the epoxy resin cast dry-type transformer, which is usually called the main airway. If the main space is too small, the insulation requirements between the high and low voltage coils cannot be met; if the main space is too large, the manufacturing cost of the transformer will be increased. Place an insulating cylinder of appropriate size (an insulating device used to insulate between the high-voltage coil and the low-voltage coil of the epoxy resin cast dry-type transformer coil) in the main channel, which can homogenize the gap between the high-voltage and low-voltage coils The field strength distribution of the transformer enhances the insulation requirements of the transformer. The shape of the epoxy resin cast dry-type transformer coil generally has three types (cross-se...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01B19/00H01B17/58H01F41/00H01F27/32
Inventor 包志明李莉
Owner 宁波甬嘉变压器有限公司
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