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Tracking, correcting method of welding seam in cold rolling production line loop region and system thereof

A technology in the area and production line, applied in the direction of welding equipment, auxiliary welding equipment, welding/cutting auxiliary equipment, etc., can solve problems such as the inability to track the weld seam in the looper area, the failure of the weld detector to detect, and the large economic loss. Achieve the effect of reducing labor maintenance costs, improving labor productivity, and reducing unit parking

Inactive Publication Date: 2016-04-13
WISDRI WUHAN AUTOMATION
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  • Claims
  • Application Information

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Problems solved by technology

[0016] The basic seam tracking can be realized by using the incremental encoder of the transmission and the weld detector, but due to the existence of the looper area, it has many shortcomings: 1. The incremental encoder of the transmission can track the length on the production line For the strip steel at a constant position, the length of the strip steel in the looper area changes, and the length value cannot be accurately calculated only by the incremental encoder, so it is impossible to achieve accurate weld seam tracking in the looper area; 2. Since there may be defects and holes on the strip, and there may be multiple welds on the production line, it is necessary to limit the hole detection of the weld detector. If it exceeds a certain range, it is considered invalid detection, and the error of the weld position caused by the looper area It may be far beyond this range, which will eventually lead to the failure of the weld tester; 3. The weld tester is generally behind the looper area and before some important production equipment that requires precise positioning of the weld, such as tension levelers, disc shears, etc. , heating furnace, skin pass mill, rolling mill, etc., if the tracking error of the weld seam position in the loop area is too large, and the weld seam detector is completely relied on to correct it, then when the weld seam detector fails or the light source is blocked by foreign objects, it will cause Production accidents, resulting in large economic losses

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  • Tracking, correcting method of welding seam in cold rolling production line loop region and system thereof
  • Tracking, correcting method of welding seam in cold rolling production line loop region and system thereof
  • Tracking, correcting method of welding seam in cold rolling production line loop region and system thereof

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Embodiment Construction

[0059] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the invention.

[0060] Such as figure 1 As shown, the present invention provides a kind of tracking method of weld seam in looper area of ​​cold rolling production line, and it comprises the following steps:

[0061] S1, calculate the strip theoretical length in the loop area by the absolute encoder 21 provided on the wire rope winch 20 connected with the looper trolley 10, and obtain the strip theoretical length curve in the loop area;

[0062] S2, through the incremental encoder 31 provided on the entrance tension roller 30, calculate the actual length of the strip steel that the weld seam enters i...

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Abstract

The invention discloses a tracking, correcting method of a welding seam in a cold rolling production loop region and a system thereof. The method comprises the following steps: obtaining a proportionality coefficient K and an offset between a theoretic length curve and an actual length curve through the computation of a strip steel theoretic length and a theoretic length curve in a loop region, and the strip steel theoretic length and an actual length curve after the welding seam enters the loop region; obtaining the strip steel actual total length in the loop region through the computation of the proportionality coefficient K, the OFFSET and the strip steel theoretic length; comparing the strip steel actual length with the strip steel actual total length in the loop region to judge the actual position of the welding seam in the loop region so as to precisely trace the welding seam in the loop region; meanwhile, setting a synchronous position between an empty sleeve position and a full sleeve position, recalibrating an absolute value encoder once each loop trolley passes through the synchronous position so as to eliminate the computing error caused by the mechanical sliding; a welding seam tracing error value concept is established, and the correction measurements can be adopted aiming at different conditions of the welding seam tracing error value.

Description

technical field [0001] The invention relates to the field of electrical control, in particular to a method and system for tracking and correcting weld seams in the looper area of ​​a cold rolling production line. Background technique [0002] At present, the modernized high-level cold rolling continuous production lines—the combination unit of pickling mill, continuous hot-dip galvanizing unit, continuous annealing unit, color coating unit, continuous electrotinning unit, etc., all have looper areas, which can maximize the Satisfying the high-speed, automation and continuous requirements of the production line is crucial to realizing precise control of strip tension and reasonable matching of speed, increasing output and producing high-grade strips. [0003] At present, there are mainly two forms of looper areas in cold rolling production lines, namely horizontal looper areas and vertical looper areas. The horizontal looper area is mainly used for pickling unit and silicon ...

Claims

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Application Information

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IPC IPC(8): G06F17/50B23K37/00
CPCB23K37/00G06F30/00G06F2119/18
Inventor 宋军杨子芳王胜勇卢家斌
Owner WISDRI WUHAN AUTOMATION
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