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Reactive dye cold pad-batch dyeing equipment and dyeing method

A technology for cold pad dyeing and reactive dyes, applied in the field of reactive dye cold pad dyeing equipment, can solve the problems of low utilization rate of reactive dyes, inconsistent cloth surface temperature, poor penetration and diffusion, etc. The effect of uniform color and avoiding alkali resistance problems

Active Publication Date: 2016-01-20
新乡橄榄枝纺织化工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, reactive dyes and alkali agents must be mixed and then padded onto the fabric, which cannot fundamentally eliminate the poor diffusivity and color instability of reactive dyes when they encounter alkali. The choice of reactive dyes and alkali agents is also limited to a certain range. Within the range, the cost is high, and the process control requirements are strict. For some special bright orange, bright yellow and bright blue, there are still poor penetration and diffusion, low utilization of reactive dyes, unstable shade, and poor dyeing depth. , cloth surface unevenness
At the same time, the fabric must be pre-treated before dyeing, because after the pre-treatment of the fabric, the dried cloth is piled up in the cloth car, resulting in inconsistent temperature on the cloth surface, which also affects the dyeing effect and is prone to color difference
[0004] Also, because in the actual production process, hydrogen peroxide will inevitably remain on the cloth surface after oxygen bleaching in the pre-treatment. Because of the residual hydrogen peroxide, it is easy to produce color difference and "white spots" on the cloth surface during cold batch dyeing, especially There is a greater chance of "white spots" and color shifts when dyeing lighter colored fabrics
In conventional cold pad-batch dyeing, because there is a strong alkali agent in the dyeing bath, the deoxygenase cannot be in the same bath with the alkali agent, so before dyeing, a deoxygenase deoxidation process must be added to ensure the stability of the shade and the uniformity of the cloth surface consistent, increased production costs

Method used

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  • Reactive dye cold pad-batch dyeing equipment and dyeing method
  • Reactive dye cold pad-batch dyeing equipment and dyeing method
  • Reactive dye cold pad-batch dyeing equipment and dyeing method

Examples

Experimental program
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Effect test

Embodiment 1

[0063] The fabric is pure cotton mercerized semi-finished product, which is dyed according to the following method.

[0064] A reactive dye cold pad-batch dyeing method, comprising the following steps:

[0065] (1) One padding: the fabric passes through the first dipping tank and the first padding car in turn;

[0066] Wherein, the liquid carrying rate of the fabric after the first padder is 55%;

[0067] The composition in the first dipping tank is:

[0068] Active Bright Yellow BES (Shanghai Wonder Chemical Co., Ltd.), the concentration is 60g L -1 ;

[0069] Deoxygenase, the concentration is 3g L -1 ;

[0070] Penetrant, the concentration is 2g·L -1 ;

[0071] (2) Ventilation treatment for 2 minutes;

[0072] (3) Second padding: the fabric passes through the second dipping tank and the second padding car in turn;

[0073] Wherein, the liquid carrying rate of the fabric after the second padder is 85%;

[0074] The composition in the second dipping tank is:

[0075...

Embodiment 2

[0083] The fabric is pure cotton mercerized semi-finished product, which is dyed according to the following method.

[0084] A reactive dye cold pad-batch dyeing method, comprising the following steps:

[0085] (1) One padding: the fabric passes through the first dipping tank and the first padding car in turn;

[0086] Wherein, the liquid carrying rate of the fabric after the first padder is 60%;

[0087] The composition in the first dipping tank is:

[0088] Active Orange 122 (Shanghai Wonder Chemical Co., Ltd., Active Orange B-2RFN), the concentration is 40g L -1 ;

[0089] Reactive red 222 (Wujiang Taoyuan Dyestuff Co., Ltd., reactive scarlet BF-2GF), the concentration is 10g L -1 ;

[0090]Deoxygenase, the concentration is 3g L -1 ;

[0091] Penetrant, the concentration is 2g·L -1 ;

[0092] (2) Ventilation treatment for 3 minutes;

[0093] (3) Second padding: the fabric passes through the second dipping tank and the second padding car in turn;

[0094] Wherein,...

Embodiment 3

[0105] The fabric is a semi-finished product of Modal bleaching and bleaching, and it is dyed according to the following method.

[0106] A reactive dye cold pad-batch dyeing method, comprising the following steps:

[0107] (1) One padding: the fabric passes through the first dipping tank and the first padding car in turn;

[0108] Wherein, the liquid carrying rate of the fabric after the first padder is 60%;

[0109] The composition in the first dipping tank is:

[0110] Reactive blue 19 (Shanghai Wonder Chemical Co., Ltd., active brilliant blue B-RV), the concentration is 40g L -1 ;

[0111] Deoxygenase, the concentration is 3g L -1 ;

[0112] Penetrant, the concentration is 2g·L -1 ;

[0113] (2) Ventilation treatment for 4 minutes;

[0114] (3) Second padding: the fabric passes through the second dipping tank and the second padding car in turn;

[0115] Wherein, the liquid carrying rate of the fabric after the second padder is 75%;

[0116] The composition in the...

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Abstract

The invention relates to the technical field of dyeing and provides reactive dye cold pad-batch dyeing equipment and a dyeing method. The dyeing equipment comprises a first dipping tank, a first padder, a ventilating device, a second dipping tank, a second padder and a rolling and piling device. The dyeing method comprises the following steps of primary padding, wherein fabric sequentially passes through the first dipping tank and the first padder, and the first dipping tank contains reactive dye and deoxygenation enzyme; ventilating treatment for 1-4 minutes; secondary padding, wherein the fabric sequentially passes through the second dipping tank and the second padder, and the second dipping tank contains alkaline agents; aftertreatment. According to the reactive dye cold pad-batch dyeing method, the reactive dye and the alkaline agents are padded in a separated mode, and the problems that because the reactive dye and the alkaline agents react before padding, diffusivity of the reactive dye is decreased, and dyeing is unstable are solved; the selection range of the reactive dye and the color fixing alkaline agents is enlarged, the requirement for the equipment is lowered, a proportioning pump is omitted, and operation is convenient.

Description

technical field [0001] The invention relates to the technical field of dyeing, in particular to a reactive dye cold pad-batch dyeing equipment and a dyeing method. Background technique [0002] The cold pad-batch process of reactive dyes has been widely used in printing and dyeing factories because of its high color fixing rate, low energy consumption, and small footprint. In the earliest cold pad-batch process, reactive dyes and alkali agents were mixed together as chemical materials, and then added to the dipping tank, and the fabric was dyed by padding the mixture of reactive dyes and alkali agents. Because reactive dyes and alkali agents are mixed together, and the time is relatively long, the selection of reactive dyes and color-fixing alkali agents is relatively limited, and reactive reactive dyes with strong alkali resistance are poor, resulting in difficult control of head-to-tail color difference. It can only dye some medium-light colors, reactive dyes with good al...

Claims

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Application Information

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IPC IPC(8): D06B21/00D06B3/18D06B23/20D06P1/38D06P1/46D06P1/673D06P1/52
Inventor 张彦
Owner 新乡橄榄枝纺织化工有限公司
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