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Portable charger transformer automatic production linkage mechanism and its use method

A portable charger and linkage mechanism technology, applied in the manufacture of inductors/transformers/magnets, circuits, electrical components, etc., can solve the problems of low charging rate, affecting the drive of transformers, wasting manpower and material resources, reducing personnel participation, Improve equipment efficiency and save resources

Active Publication Date: 2016-11-09
江西吉安奥海科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Transformers are one of the core components of portable chargers. The materials are carefully selected. Usually, different manufacturing processes are used according to different transformers. Therefore, transformers are basically non-standard parts. There are many manufacturing processes and various technical specifications. The existing so-called automatic production of transformers only Automated equipment or semi-automated equipment can be used to replace manual work in individual manufacturing processes. For situations involving transformers that need to be turned over in front and back adjacent processes, such as between the laser process and the soldering process, the automatic assembly of the magnetic core process to the processing of the shielding magnetic core Between the different processes, after the previous process is completed, it is usually necessary to manually collect the processed transformers and transport them to the latter process for manual loading, which greatly wastes manpower and material resources and becomes the bottleneck of transformer production; when replacing different transformers , The main body of the equipment needs to be greatly adjusted to match the shape and size of the new transformer. The rate of weaving is low, and a large number of production equipment and production personnel need to be invested. These have become the bottleneck of the automatic production of transformers and seriously affect the promotion of automatic production of transformers.

Method used

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  • Portable charger transformer automatic production linkage mechanism and its use method
  • Portable charger transformer automatic production linkage mechanism and its use method
  • Portable charger transformer automatic production linkage mechanism and its use method

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Embodiment Construction

[0025] In this embodiment, the laser process and the automatic soldering process connected before and after the portable transformer are used as an example to further describe the present invention. The first device 5 is a laser device 5.

[0026] In this embodiment, for the convenience of description, such as Figure 5 The figure shown is for reference. Place the portable transformer with its pins facing up. The surface where the pin 61 is located is defined as the upper part of the transformer, the part below the surface where the pin 61 is located is defined as the transformer body, and the side where the secondary winding of the upper transformer is located is defined as the transformer The upper left end 62, the side where the upper primary winding of the transformer is located, is defined as the upper right end 63 of the transformer.

[0027] Such as figure 1 , figure 2 As shown, a portable charger transformer automatic production linkage mechanism is provided with a conveyo...

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Abstract

The invention discloses a portable charger transformer automatic production linkage mechanism and a method for using the same. It is provided with a conveyor belt (23), and is also provided with a fool-proof limit track (1), an overturning guide rail (3), and a fool-proof limit rail (3). A positionable control device on the track (1) for controlling the movement or stop of the transformer with the running conveyor belt (23), a counting device for counting the number of transformers passing through its position, and controlling the conveyor belt (23), the control device, and the counting device Device, overturn guide rail (3) PLC control system for the working process; the groove width and groove depth of the guide groove are suitable for various transformers; the equipment in the front and rear processes can be connected efficiently as a whole, reducing personnel participation, reducing equipment waiting time, and improving equipment operation Efficiency, reducing resource waste and saving labor costs by more than 50%, can effectively reduce production costs, save resources, and greatly increase product profits.

Description

Technical field [0001] The invention relates to a portable charger transformer automatic production linkage mechanism and a use method thereof. Background technique [0002] Transformers are one of the core components of portable chargers. The material selection is rigorous. Usually, different manufacturing processes are used according to different transformers. Therefore, transformers are basically non-standard parts. There are many manufacturing processes and diverse technical specifications. The existing so-called automatic transformer production only Can use automated or semi-automated equipment to replace manual operations in individual manufacturing processes. For situations where transformers need to be flipped over adjacent processes, such as laser process to soldering process, automatic core assembly process to processing of shielded cores Among the processes, after the previous process is completed, it is usually necessary to manually collect the processed transformers,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/00
Inventor 刘昊
Owner 江西吉安奥海科技有限公司
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