Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Production technology for all-cotton yarn-dyed weaving surface and inner layer exchange dobby

A technology of jacquard fabric and production process, which is applied in the direction of digging fabric, fabric, multi-strand fabric, etc., and can solve the problem that the speed of air-jet loom cannot be fully utilized, the color selection function of weft yarn is not as good as that of rapier loom, and the warp and density of double-layer fabric High-level problem, achieve the effect of solving the problem of hooking on the reverse side, easy to clear the opening, and clear shed

Active Publication Date: 2015-12-23
南通金禧莱纺织科技有限公司
View PDF6 Cites 16 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The overall warp density of the double-layer fabric is high, and the opening is not easy to be clear. If the air-jet loom is used to weave, the weft stop is relatively high, and the weft yarn has 5 colors. The weft yarn color selection function of the air-jet loom is far inferior to that of the rapier weaving Machine, can not give full play to the performance of the fast speed of the air-jet loom
However, if the Schmidt high-speed rapier loom is used, there will be more faults

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0035] A production process of cotton-dyed yarn-dyed dobby fabric with outer and inner layers, comprising the following steps:

[0036] Step 1. Winding process: use GA014PD type winder. Since the yarn count is relatively fine, the winding speed should not be too high. It is set at 140m / min, the tension washer is 7.4g, and the bobbin winding density is 0.48g / min. cm 3 , The yarn clearing device is a capacitive yarn clearer, and a hand-held air splicer is used for jointing.

[0037] Step 2, pulping process: select HFZJ800 intelligent pulping combined machine for production, warping speed is 55m / min, warping winding density is 0.50g / cm 3 ;Using low temperature sizing, the temperature of the slurry is controlled at 35°C, the size tank is no longer heated, and the temperature of the slurry is controlled by the mixing tank;

[0038] The slurry formula is as follows: use low-medium degree of polymerization and low-viscosity slurry: PVA slurry does not use complete alcoholysis, and ...

specific Embodiment 2

[0043] A production process of cotton-dyed yarn-dyed dobby fabric with outer and inner layers, comprising the following steps:

[0044] Step 1. Winding process: use GA014PD type winder. Since the yarn count is relatively fine, the winding speed should not be too high. It is set at 160m / min, the tension washer is 7.4g, and the bobbin winding density is 0.48g / min. cm 3 , The yarn clearing device is a capacitive yarn clearer, and a hand-held air splicer is used for jointing.

[0045] Step 2, pulping process: select HFZJ800 intelligent pulping machine for production, the warping speed is 60m / min, and the warping winding density is 0.50g / cm 3 ;Using low temperature sizing, the temperature of the slurry is controlled at 45°C, the size tank is no longer heated, and the temperature of the slurry is controlled by the mixing tank;

[0046] The slurry formula is as follows: use low-medium degree of polymerization and low-viscosity slurry: PVA slurry does not use complete alcoholysis, a...

specific Embodiment 3

[0051] A production process of cotton-dyed yarn-dyed dobby fabric with outer and inner layers, comprising the following steps:

[0052] Step 1. Winding process: use GA014PD type winder. Since the yarn count is relatively fine, the winding speed should not be too high. It is set at 150m / min, the tension washer is 7.4g, and the bobbin winding density is 0.48g / min. cm 3 , The yarn clearing device is a capacitive yarn clearer, and a hand-held air splicer is used for jointing.

[0053] Step 2. Finishing process: use HFZJ800 intelligent pulping combined machine for production, warping speed 58m / min, warping winding density 0.50g / cm 3 ;Using low temperature sizing, the temperature of the slurry is controlled at 42°C, the slurry tank is no longer heated, and the temperature of the slurry is controlled by the mixing tank;

[0054] The slurry formula is as follows: use low-medium degree of polymerization and low-viscosity slurry: PVA slurry does not use complete alcoholysis, and modif...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
heightaaaaaaaaaa
heightaaaaaaaaaa
Login to View More

Abstract

The invention discloses a production technology for all-cotton yarn-dyed weaving surface and inner layer exchange dobby. The technology comprises a spooling process, a warping-sizing process, a drawing-in process and a weaving process. According to the production technology, a warping-sizing combined technology is adopted, the stability of the sizing percentage can be guaranteed through low-temperature sizing, and a sizing agent which is low in polymerization degree and low in viscosity is mainly used as the sizing agent for low-temperature sizing; the technology of being low in loom speed, early for opening, late for rapier feeding and low in back rest is adopted by a loom, and thus conditions are created for improving the quality of the product and the production efficiency of the loom. After the measures are taken, the problems emerging in the production process are well solved, and good economic benefits are achieved.

Description

technical field [0001] The invention specifically relates to a production process of an all-cotton yarn-dyed dobby jacquard fabric with outer and inner layers. Background technique [0002] The outer and inner layer of the fabric is to exchange the surface layer and the inner layer of the fabric up and down according to the requirements of the pattern to form a pattern. The warp and weft yarn materials and colors of the outer and inner layer fabrics can be matched according to needs. The warp and weft yarns of different colors can weave colorful patterns. [0003] The overall warp density of the double-layer fabric is relatively high, and the opening is not easy to be clear. If the air-jet loom is used for weaving, the weft stop is relatively high, and the weft yarn has 5 colors. The weft yarn color selection function of the air-jet loom is far inferior to that of the rapier weaving machine machine, can not give full play to the performance of the fast speed of the air-jet ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D03D21/00D03D11/00D03D13/00D06M15/333D06M15/11D06M101/06
Inventor 瞿建新马顺彬
Owner 南通金禧莱纺织科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com