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Wet method electrolytic metal full-automatic production system

A technology for electrolysis of metals and production systems, applied in the direction of instrument, optics, process efficiency improvement, etc., can solve problems such as unfavorable energy saving and environmental protection, inconvenient production operation, failure to realize automation, etc., achieve a high degree of production intensification, and reduce direct production. cost, the effect of reducing production operators

Active Publication Date: 2015-11-18
湘西自治州丰达合金科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These existing technologies still only realize the automation of one process or some steps in one process in electrolytic production, and fail to realize the automation of the two major processes of electrolytic metal deposition and electrolytic post-treatment, and the number of processes to be processed Huge cathode plate, and the mechanical devices of each step have a single function, so there are many devices, and they need to be connected by various manipulators and docking transmission mechanisms. There are many machines, and maintenance is troublesome. Even lasers are used to accurately position the insert board, but it is still impossible to know Whether it will damage the diaphragm bag in the liquid in the tank, there are operational defects
[0003] Wet electrolytic production, the current production line mostly adopts the method of single-slot parallel connection and multi-slot series connection. The scale of a single production line is not large, such as electrolytic manganese, and the output of each production line is more than 10,000 tons. With the expansion of production enterprises and Due to industry access and other reasons stipulated by the state, using this method to seek the expansion of single-line production has potential safety hazards of excessive loop voltage, inconvenient production and operation, and is not conducive to energy conservation and environmental protection.
Patent 201220745182.1 has been improved by implementing multi-tank parallel connection and series-connected tanks, using high-current and low-voltage electrolysis, and the output of a single line can reach 30,000 tons, but it is simply to combine multiple tanks together as one tank. It cannot show advantages in terms of fixed investment and operating costs, and the production and operation are inconvenient, making it difficult to promote and use
[0004] In electrolytic production, the largest energy consumption is electrolytic direct current. Shortening the pole distance and lowering the cell voltage are one means. For example, the pole distance of the same name of electrolytic manganese is reduced from the original 80mm to the current 60mm. For example, the patent 201320207718.9 reduces the pole distance of the same name to 50mm, although the DC power consumption is reduced, it is very inconvenient to operate the cathode plate in and out of the tank. Sometimes the cathode plate will damage the diaphragm bag when the cathode plate enters the tank, and local short circuit is prone to occur during the tank surface management operation

Method used

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  • Wet method electrolytic metal full-automatic production system
  • Wet method electrolytic metal full-automatic production system
  • Wet method electrolytic metal full-automatic production system

Examples

Experimental program
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Effect test

Embodiment 1

[0033] Such as figure 1 , figure 2 , image 3 As shown, a fully automated production system for wet electrolytic metal mainly includes a large unit tank 6, a cathode strip 2, a cathode strip transmission mechanism, a sliding conductive device, a load-bearing guide rail device, and an anode conductive device. The cathode strip 2 It is set as a closed ring belt, and a sealing device 4 is arranged on the outside of the large cell 6, and the cathode plate belt 2 is provided with retaining cylinders 3 near the two sides of the large cell 6, which are used to adjust the cathode plate belt 2 in the cathode chamber. s position.

[0034] The cathode strip transmission mechanism is mainly composed of a transmission drum 1, a retaining cylinder 3, and an electric mechanism 20. As an optimal solution, it is equipped with a synchronous motor and an intelligent controller to keep the cathode strip 2 moving smoothly and evenly. The unit has a large groove A plurality of driving rollers 1...

Embodiment 2

[0045] A fully automatic production system for wet electrolytic metal in this implementation is basically the same structure as in Example 1, the difference is that in the production process of electrolytic manganese, after the cathode strip 2 passes through the large cell 6, it is sequentially Enter passivation device 15, cleaning product device 14, drying device 13, stripping device 11, plate washing device 10, polishing device 9, dipping glass water device 8, starting electrolytic cell 7, and then return to the large cell 6 of the unit.

[0046] The passivation device 15 is mainly composed of two rollers with sponges and a device for spraying passivation solution. The rollers are respectively attached to the two sides of the cathode strip 2, and the passivation solution is injected into the sponge from time to time. 2, the passivation solution is evenly coated on the metal manganese to complete the passivation.

[0047] The cleaning product device 14 is mainly composed of a...

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Abstract

The invention discloses a wet method electrolytic metal full-automatic production system. The wet method electrolytic metal full-automatic production system mainly comprises a big unit groove, a negative plate strip, a negative plate strip transmission mechanism, a sliding electricity-conduction device, a load bearing guide rail device and a positive electrode electricity-conduction device. The negative plate strip transmission mechanism is mainly composed of a transmission drum, a block drum and an electric mechanism. The sliding electricity-conduction device is mainly composed of a negative electrode electricity-conduction copper bar and an electricity-conduction copper strip. The load bearing guide rail device is arranged above the sliding electricity-conduction device and mainly composed of a guide rail, a steel wire rope and a guide rail pulley. The positive electrode electricity-conduction device is mainly composed of a positive electrode electricity-conduction copper bar, an electricity-conduction copper rod and a positive plate block. According to the wet method electrolytic metal full-automatic production system, an electrolysis procedure and an electrolysis after-treatment procedure are in seamless joint to form a whole line, and full-automatic production is realized, so that the number of operators on site is further reduced, and a workshop does not need to be attended. The wet method electrolytic metal full-automatic production system is high in production intensification degree, saves resources, reduces environmental pollution, lowers the bath voltage and reduces the direct production cost.

Description

technical field [0001] The invention relates to the technical field of hydrometallurgical electrolytic metals, in particular to a fully automatic production system for wet electrolytic metals capable of fully automatic electrolytic metal manganese and zinc. Background technique [0002] The wet electrolysis production process can be divided into four major processes: compounding (leaching), purification, electrolytic deposition, and electrolytic post-treatment, and the electrolytic post-treatment process is further divided into: cleaning, passivation, drying, stripping, polishing, etc. In the electrolytic metal manganese and other electrolytic metal industries, automation devices are used in the cathode plate entry and exit and electrolytic post-treatment processes, such as patent 201210060577.2, which solves the problem of electrolytic manganese and electrolytic zinc cathode plates entering and exiting the cell. Automation; such as patent 201310118379.1, which realizes the ...

Claims

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Application Information

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IPC IPC(8): C25C1/10C25C1/16C25C7/00
CPCY02P10/20
Inventor 王兆兵姚发艳
Owner 湘西自治州丰达合金科技有限公司
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