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Presplitting drum brake

A brake drum and pre-cracking technology, which is applied in the direction of brake drums, etc., can solve problems such as cracks on the inner wall of brake drums, deterioration of high-temperature mechanical properties of materials, and reduction of fatigue strength, so as to improve structural strength and mechanical properties, and enhance tensile strength The effect of strength and variable stiffness, enhancing the characteristics of damping impact force

Active Publication Date: 2015-05-06
SHANDONG HAOXIN MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] When the car is heavy-loaded and running at high speed, especially when going down a long or steep slope, the temperature of the inner wall of the brake drum rises sharply due to the need for a large braking force and multiple consecutive brakes to ensure that the car is in a controllable state. The temperature difference between the inside and outside of the brake drum increases, resulting in a sharp decline in the high-temperature mechanical properties of the brake drum material and a decrease in fatigue strength
Since the traditional brake drum is made of gray cast iron, gray cast iron has the typical characteristics of low strength and high brittleness. In order to reduce the negative effects brought by these characteristics, the wall thickness of the brake drum must be made very thick to ensure braking. Drums have high structural strength
However, the greater the wall thickness of the brake drum, the greater the temperature difference between the inside and outside of the brake drum during braking. The stress cannot be eliminated in time, which will cause the inner wall of the brake drum to develop from longitudinal microcracks to cracks, so that the brake drum finally cracks
Therefore, the service life of the traditional integral casting brake drum is relatively short

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] like Figure 1 to Figure 3 Commonly shown, the pre-split brake drum includes a cast brake drum body 1, which includes a mounting portion 101 for connecting with a wheel and a braking portion 103 for cooperating with a brake shoe , the installation part 101 is a flange; a transition connection part 102 is provided between the installation part 101 and the brake part 103, and the outer diameter of the end of the transition connection part 102 close to the brake part 103 is larger than the outer diameter of the brake part 103 ;

[0039] There are several slits 2 penetrating through the wall thickness of the braking portion 103 in an annular array on the braking portion 103, and the slits 2 extend from one end away from the transitional connection portion 102 to the transitional connection portion 102, corresponding to each crack 2 A through hole 3 is provided on the transition connection part 102, and the through hole 3 communicates with the crack 2;

[0040] The outer p...

Embodiment 2

[0046] like Figure 4 to Figure 6 Commonly shown, the specific structure of this embodiment is the same as the structure of Embodiment 1, the difference is that: no process tank 104 is provided at the position corresponding to the crack 2, the crack 2 is a zigzag crack formed by wire cutting, and the zigzag crack The two ends respectively extend in a straight line, one end passes through the end of the braking portion 103 , and the other end communicates with the through hole 3 .

[0047]The crack 2 can also be a wave-shaped crack, or other cracks that can be realized by those skilled in the art and do not affect the normal operation of the brake drum.

Embodiment 3

[0049] like Figure 7 to Figure 9 As shown together, the specific structure of this embodiment is the same as that of the second embodiment, the difference being that no reinforcing rib 6 is provided on the transitional connection portion 102 .

[0050] In the same way, it is preferred to arrange the reinforcing ribs 6 on the transitional connection portion 102 in the first embodiment, and the reinforcing ribs 6 may not be provided.

[0051] In practical application, since the brake part 103 is provided with a crack 2 extending to the transition connection part 102, that is, the brake drum body 1 is pre-cracked to form an elastic body, which not only improves the force effect, but also enhances the The characteristics of slow resistance impact force; at the same time, the brake drum body 1 no longer bears the brake tension force, only bears the rotational friction braking force; and, compared with the brake drum of the traditional structure, the brake drum body 1 (that is: the...

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Abstract

The invention discloses a presplitting drum brake, which comprises a drum brake body which is molded by casting, wherein the drum brake body comprises a mounting part and a braking part; a transition connection part is arranged between the mounting part and the braking part; a crack which penetrates through the wall thickness of the braking part is arranged on the braking part; the crack extends from one end part which is far away from the transition connection part to the transition connection part; a plurality of steel hoops which are axially arrayed and are in interference fit with the braking part sleeve the periphery of the braking part. The drum brake body is presplit by the crack to form an elastomer, the stress effect is improved, and the resistance buffering impact force is enhanced; meanwhile, the drum brake body only bears the rotation friction braking force; when the drum brake body is heated and strong tension force acts, the crack is capable of eliminating the expansion stress in time, and the fracturing phenomenon is reduced. The brake tension force is borne by the steel hoops, and the strength of extension and the anti-deformation rigidity of the drum brake are enhanced. Due to the adoption of the drum brake, the structural intensity and the mechanical performance are improved, the service life of the drum brake is prolonged, the radiating performance is good, and the use safety is high.

Description

technical field [0001] The invention belongs to the technical field of automobile brake systems, in particular to a pre-cracked brake drum. Background technique [0002] The braking system is one of the important components of the automobile. At present, in the field of trucks, the traditional integral casting drum brake is widely used. [0003] At present, a typical drum brake consists of a brake drum and a brake shoe, and the brake shoe can be in contact with the inner surface of the brake drum. The brake drum is in a rotating state when the car is running. When braking is required, the brake shoe is pressed against the brake drum under the action of the braking force, and the frictional resistance between the brake drum and the brake drum is used to make the driving The car slows down or stops to ensure driving safety. [0004] When the car is heavy-loaded and running at high speed, especially when going down a long or steep slope, the temperature of the inner wall of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16D65/10
Inventor 吕继贤蒲光明朱世英高世阳
Owner SHANDONG HAOXIN MACHINERY
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