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Engineering machinery hydraulic cylinder fault diagnosis system and fault sample signal acquisition method applicable to same

A fault diagnosis system and fault sample technology, applied in fluid pressure actuation system testing, mechanical equipment, informatics, etc., can solve problems such as low accuracy of fault diagnosis, difficulty in separating and extracting fault characteristic parameters, and many impurities in fault sample signals. Achieve the effect of high accuracy of fault diagnosis

Inactive Publication Date: 2015-03-25
CENT SOUTH UNIV
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Problems solved by technology

[0004] The purpose of the present invention is to provide a fault diagnosis system for construction machinery hydraulic cylinders and a fault sample signal acquisition method that cooperates with it to overcome the low accuracy of fault diagnosis, the fault sample signal has many impurities and it is difficult to separate and extract fault characteristic parameters, and it is difficult to diagnose simultaneously Insufficient failure reasons and failure levels, etc.

Method used

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  • Engineering machinery hydraulic cylinder fault diagnosis system and fault sample signal acquisition method applicable to same
  • Engineering machinery hydraulic cylinder fault diagnosis system and fault sample signal acquisition method applicable to same
  • Engineering machinery hydraulic cylinder fault diagnosis system and fault sample signal acquisition method applicable to same

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specific Embodiment approach

[0037]According to the fault tree theory, although the causes of hydraulic cylinder faults are complex and there are mutual coupling effects among various factors, the top event (macroscopic fault phenomenon) and the bottom events of various intermediate events (fault reasons, sub-causes) that lead to hydraulic cylinders are closely related to each other. They are independent of each other, and the form of expression is simple, so they are easy to simulate and reproduce on the hydraulic cylinder type test bench. According to the hierarchical relationship and connotation of the fault tree of the hydraulic cylinder, the fault classification simulation test oriented to the bottom event of the fault tree can be carried out, and the fault sample signal of a single fault can be obtained. The signal has less impurities, and it is easy to separate and extract fault characteristic parameters.

[0038] Taking a certain type of outrigger cylinder as an example, the implementation steps of...

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Abstract

The invention relates to an engineering machinery hydraulic cylinder fault diagnosis system and a fault sample signal acquisition method applicable to the engineering machinery hydraulic cylinder fault diagnosis system. The system comprises a feature parameter extraction module, a database module, a human-computer interaction module and a classifier module, wherein the feature parameter extraction module is used for extracting fault feature parameters and checking the similarity; the database module is used for storing sample data and temporary data; the classifier module is used for designing a classifier and classifying unknown fault signals; the human-computer interaction module is used for completing related query display functions according to user input. The fault sample signal acquisition method is used for carrying out hierarchical simulation tests on fault tree bottom events on a hydraulic cylinder type test bed and acquiring fault sample signals and test bed status signals. The engineering machinery hydraulic cylinder fault diagnosis system and the fault sample signal acquisition method have the advantages that the system is high in fault diagnosis precision, fault causes and fault levels can be diagnosed, and the acquired fault sample signals have few impurities and facilitate extraction of the feature parameters.

Description

technical field [0001] The invention belongs to the intersecting fields of computer software technology, signal analysis and processing technology and fault diagnosis technology, and relates to a hydraulic cylinder fault diagnosis system and a fault sample signal acquisition method applicable thereto, in particular to a construction machinery hydraulic cylinder fault diagnosis system And the fault sample signal acquisition method applicable thereto. Background technique [0002] The hydraulic cylinder is a hydraulic critical part composed of multiple components, with various failure phenomena and complex mechanisms, showing the characteristics of comprehensiveness and complexity. There are many reasons for a macroscopic failure phenomenon of hydraulic cylinders. For example, the failure of the hydraulic cylinder may be caused by internal leakage of the hydraulic cylinder, excessive external load, tension inside the hydraulic cylinder, failure of the cushioning effect, and h...

Claims

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Application Information

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IPC IPC(8): F15B19/00G06F19/00
CPCF15B19/00G16Z99/00
Inventor 夏毅敏张魁曾雷傅杰金耀张欢熊志宏兰浩吴才章张睿
Owner CENT SOUTH UNIV
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