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Quenching oil preparation method

A technology for quenching oil and base oil, applied in the field of quenching oil preparation, can solve problems such as low efficiency and waste of resources, and achieve the effects of reducing processes, saving energy and improving efficiency

Active Publication Date: 2015-03-25
马鞍山金泉工业介质科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In view of the fact that the quenching and blackening treatment in the prior art are carried out separately, there are problems such as waste of resources and low efficiency, the present invention provides a preparation method of quenching oil, which can make bearing steel parts (including bearing rings, Rollers, cages) will automatically turn black after quenching, and the two processes of heat treatment and surface treatment are perfectly combined to save resources and improve timeliness

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A kind of quenching oil, its composition and the mass fraction of each component are: refined base oil (kinematic viscosity 28-42mm 2 / s, pour point ≤ -9°C, acid value ≤0.02mgKOH / g) 18 parts, 0.3 parts of cooling compounding agent, 0.16 parts of blackening compounding agent, 0.3 parts of brightener, 1.24 parts of surfactant.

[0034] The cooling compounding agent is a mixture of polyisobutylene and EPDM, wherein the mass ratio of polyisobutylene to EPDM is 2:1; the blackening compounding agent is a mixture of acrylate, dyeing agent and wetting agent , wherein the mass ratio of acrylate, colorant (Black AFR, oily colorant produced by BASF) and wetting agent (oil-soluble azone) is 1:2:1; described brightener is petroleum sulfonate and A mixture of dibasic acids, wherein the mass ratio of petroleum sulfonate to dibasic acid is 1:2; the surfactant is oily phenolic resin.

[0035] The quenching oil of this embodiment can make the bearing steel (including bearing rings, roll...

Embodiment 2

[0046] A kind of quenching oil, its composition and the mass fraction of each component are: refined base oil (kinematic viscosity 28-42mm 2 / s, pour point ≤ -9°C, acid value ≤0.02mgKOH / g) 17 parts, 0.6 parts of cooling compounding agent, 0.1 part of blackening compounding agent, 0.5 parts of brightener, 1 part of surfactant.

[0047] The cooling compounding agent is a mixture of polyisobutylene and EPDM, wherein the mass ratio of polyisobutylene to EPDM is 2:1; the blackening compounding agent is a mixture of acrylate, dyeing agent and wetting agent , wherein the mass ratio of acrylate, colorant (Black AFR, oily colorant produced by BASF) and wetting agent (oil-soluble azone) is 1:2:1; described brightener is petroleum sulfonate and A mixture of dibasic acids, wherein the mass ratio of petroleum sulfonate to dibasic acid is 1:2; the surfactant is oily phenolic resin.

[0048] The quenching oil of this embodiment can make the bearing steel (including bearing rings, rollers, c...

Embodiment 3

[0059] A kind of quenching oil, its composition and the mass fraction of each component are: refined base oil (kinematic viscosity 28-42mm 2 / s, pour point ≤ -9°C, acid value ≤0.02mgKOH / g) 19 parts, 0.2 parts of cooling compounding agent, 0.3 parts of blackening compounding agent, 0.2 parts of brightener, 2 parts of surfactant.

[0060] The cooling compounding agent is a mixture of polyisobutylene and EPDM, wherein the mass ratio of polyisobutylene to EPDM is 2:1; the blackening compounding agent is a mixture of acrylate, dyeing agent and wetting agent , wherein the mass ratio of acrylate, colorant (Black AFR, oily colorant produced by BASF) and wetting agent (oil-soluble azone) is 1:2:1; described brightener is petroleum sulfonate and Dibasic acid mixture, wherein the mass ratio of petroleum sulfonate to dibasic acid is 1:2; the surfactant is oily phenolic resin.

[0061] The quenching oil of this embodiment can make the bearing steel (including bearing rings, rollers, cages...

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Abstract

The invention discloses a quenching oil preparation method, belonging to the technical field of heat treatment and surface treatment of metals. The quenching oil comprises the following components in parts by weight: 17-19 parts of refined base oil, 0.2-0.6 part of cooling accelerating composite agent, 0.1-0.3 part of blackening composite agent, 0.2-0.5 part of brightening agent and 1-2 parts of surfactant. The quenching oil prepared by the preparation method has the advantages of good dispersibility, good stability, good heat transmissibility, and the like, can ensure that bearing steel parts (including bearing rings, rollers and retainers) automatically blacken after quenching, not only can obtain ideal quenching hardness and metallographic structures and achieve the mechanical strength and toughness required by workpieces but also can achieve the effect that the surfaces automatically blacken, and is conducive to reducing coating and rust-proof retreatment of the surfaces after heat treatment, saving energy, reducing procedures and improving the efficiency.

Description

technical field [0001] The invention belongs to the technical field of metal heat treatment and surface treatment, and more specifically relates to a preparation method of quenching oil. Background technique [0002] Metals are usually heat treated to improve the strength and metallographic structure of the metal to obtain the desired properties, and the quenching medium is one of the key factors to obtain high quenching quality. Commonly used quenching mediums include brine, water, minerals oil, air, etc. Blackening is a common method of chemical surface treatment. The principle is to produce an oxide film on the metal surface to isolate the air and achieve the purpose of rust prevention. In the prior art, quenching and blackening treatment are two different processes. Due to the different requirements of quenching medium and blackening liquid, it is difficult to perfectly combine the two processes of heat treatment and surface blackening treatment to save resources. [0...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/58
CPCC21D1/58
Inventor 郑益赵慧刘凌
Owner 马鞍山金泉工业介质科技有限公司
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