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Novel efficient working solution for cutting machine

A cutting machine and working fluid technology, which is applied in the field of working fluid for electric discharge machine tools and new high-efficiency cutting machine working fluid, to achieve good surface finish, slow volatilization speed, and good processing performance

Inactive Publication Date: 2015-03-25
SUZHOU BAOMA NUMERICAL CONTROL EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem mainly solved by the present invention is to provide a new type of high-efficiency cutting machine working fluid, which can solve the above-mentioned shortcomings existing in the existing water-based working fluid

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A new type of high-efficiency cutting machine working fluid, made according to the following ratio:

[0023] No. 5 machine oil 30%, deionized water 30%, tetradecyl alcohol 8%, polyether 8%, polyethylene glycol 7%, rosin 2%, preservative 3%, sodium oleate 1%, naphthene 1% sodium molybdate, 1% sodium molybdate, 3% solubilizer, 1% anti-mold and fungicide, 2.5% sulfurized oleic acid, 2.5% chlorinated paraffin.

Embodiment 2

[0025] A new type of high-efficiency cutting machine working fluid, made according to the following ratio:

[0026] No. 20 mechanical oil 17%, deionized water 35%, carbon dodecyl alcohol 10%, polyether 12%, polyethylene glycol 7%, rosin 6%, preservative 3%, sodium oleate 2%, naphthene 2% sodium molybdate, 1% sodium molybdate, 5% solubilizer, 2% anti-mold and fungicide, 1.5% vulcanized cottonseed oil, and 1.5% vulcanized isobutylene.

Embodiment 3

[0028] A new type of high-efficiency cutting machine working fluid, made according to the following ratio:

[0029] No. 10 machine oil 22%, deionized water 35%, carbon dodecyl alcohol 9%, polyether 10%, polyethylene glycol 6%, rosin 4%, preservative 2%, sodium oleate 1%, naphthene 3% sodium molybdate, 1% sodium molybdate, 1% solubilizer, 2% anti-mold and fungicide, 2% vulcanized cottonseed oil, 2% phosphate.

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PUM

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Abstract

The invention discloses a novel efficient working solution for a cutting machine. The efficient working solution comprises the following components in percentage by weight: 15%-30% of base oil, 25%-35% of deionized water, 8%-10% of higher aliphatic alcohol, 8%-12% of polyether, 3%-7% of a surfactant, 2%-6% of a blasting agent, 1%-3% of a preservative, 2%-5% of a rust inhibitor, 3%-5% of a solubilizer, 1.5-2% of an anti-mildew bactericide and 3%-5% of an extreme pressure additive. The novel efficient working solution has the advantages that 1) the processability is good, and a work-piece of which the maximal thickness is 1200nm can be processed; 2) the surface smoothness is good, and the efficiency is improved by 20% in comparison with a water-based working solution when hard metal materials such as chromium are processed; 3) the novel efficient working solution accords with the environmental protection requirements, does not contain toxic and harmful substances, and does not generate lampblack in the processing process; and 4) the evaporation speed is low; the phenomena of corrosion and rust deposition are not generated on a work bench after long-time use.

Description

technical field [0001] The invention relates to the field of metal working fluids, in particular to a working fluid for a wire electric discharge machine tool, in particular to a novel high-efficiency cutting machine working fluid. Background technique [0002] On the one hand, the performance of machine tool machining fluid will affect people's intuitive observation of processing technology indicators, such as cutting speed, surface quality and surface uniformity, and on the other hand, it will also affect the stability of processing and the service life of workpieces. [0003] The existing machine tool processing fluids mainly include emulsified oil and water-based working fluid. Among them, emulsified oil is gradually eliminated due to defects such as poor process performance, short validity period, and easy environmental pollution; water-based working fluid uses water as the medium , has the advantages of environmental protection and stable processing performance, but th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M173/00C10N40/22
Inventor 邵建军
Owner SUZHOU BAOMA NUMERICAL CONTROL EQUIP
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