Method for preparing oil well cementation cement briquette through silica-alumina composite ceramic microbeads
A technology of silica and composite ceramics, applied in the field of materials, to achieve high activity, improve early strength, and advanced technology
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Embodiment 1
[0031] (1) Preparation of silica-alumina composite ceramic closed-cell hollow microspheres ① Batching and firing: silica with a particle size of 1-10 μm, alumina with a particle size of 5-20 μm and binder at 92 wt%: 5 wt %: 3 wt% mixed powder, stirred evenly, compacted in a press, dried and formed, fired at 600°C for 10 hours, kept and sintered in a vacuum furnace at 1150°C for 12 hours, and the silica alumina sintered body was spheroidized Machined into 10-20 μm microbeads, ② Liquid preparation: 10-20 μm silica-alumina composite ceramic microbeads 75 wt%: water 25 wt%, add light calcium carbonate foaming agent to the slurry, the concentration is 1g / L, ④ Filtration: Remove large particles and impurities, ⑤ Firing: Use high-pressure spraying and high-speed centrifugal rotary spraying method to form microspheres, dehydrate and expand on a vertical four-zone electric furnace, dry and sinter, surface melt, and form balls. In the four-zone electric furnace, the dehydration expansi...
Embodiment 2
[0044] (1) Preparation of silica-alumina composite ceramic closed-cell hollow microspheres ① Batching and firing: silica with a particle size of 10-20 μm, alumina with a particle size of 20-35 μm and binder at 95 wt%: 3 wt %: 2 wt% mixed powder is stirred evenly, pressed in a press, dried and shaped, fired at 700°C for 10 hours, kept and sintered in a vacuum furnace at 1250°C for 12 hours, and the silica alumina sintered body is spheroidized Machined into 20-30μm microspheres, ② Liquid preparation: 20-30μm silica-alumina composite ceramic microbeads 72 wt%: water 28wt%, add light potassium sulfate foaming agent to the slurry, the concentration is 2g / L, ④ Filtration: Remove large particles and impurities, ⑤ Firing: Use high-pressure spraying and high-speed centrifugal rotary spraying method to form microspheres, dehydrate and expand on a vertical four-zone electric furnace, dry and sinter, surface melt, and form balls. After dehydration and expansion temperature of 820°C, dryi...
Embodiment 3
[0057] (1) Preparation of silica-alumina composite ceramic closed-cell hollow microspheres ①Batching and firing: silica with a particle size of 20-30 μm, alumina with a particle size of 35-50 μm and a binder at 94 wt%: 5 wt %: 1 wt% mixed powder is stirred evenly, compacted in a press, dried and formed, fired at 800°C for 10 hours, kept and sintered in a vacuum furnace at 1350°C for 12 hours, and the silica alumina sintered body is spheroidized Machined into 40-50μm microbeads, ② Liquid preparation: 40-50μm silica-alumina composite ceramic microbeads according to 80 wt%: water 20wt%, add light sodium sulfate foaming agent to the slurry, the concentration is 3g / L, ④ Filtration: Remove large particles and impurities, ⑤ Firing: Use high-pressure spraying and high-speed centrifugal rotary spraying method to form microspheres, dehydrate and expand on a vertical four-zone electric furnace, dry and sinter, surface melt, and form balls. After dehydration and expansion of 850°C in a f...
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