Wall brick made of novel material and provided with novel structure as well as novel wall forming method thereof

Abstract

The invention relates to a novel wall forming method of a wall brick made of a novel material and provided with a novel structure. The wall brick structurally adopts a hollow anti-shock wall brick with automatic aligned joints, and is characterized in that the wall brick adopts a foamed concrete material for pour molding, and the formula of the foamed concrete is as follows: 25%-70% of cement, 10%-70% of a mineral additive, 0.05%-0.5% of silica sol, 3%-20% of glass fiber and 0.07%-0.65% of a foaming agent. The wall forming method comprises steps as follows: batching and foam preparation, concrete stirring and foaming, pumping, injection molding, stacking maintenance and solidification, demoulding and brick taking, conveying to a wall building site, wall building, rebar arrangement in the brick wall, pouring of foamed concrete or common concrete in the brick wall, maintenance and wall forming. The wall brick and the method have the advantages that energy consumption is low, the composite cost is low, no flue gas is emitted, land and environmental resources are not destroyed, the outside surface of the wall is bright, clean and flat, and putty can be applied directly; and the wall is light in weight and good in thermal insulation property and sound insulation property.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a new material and a new structure wall brick and a new process and a new method of the whole process from material formula to making bricks to form a wall. Background technique [0002] In the prior art, the whole process of wall forming process has the following methods: [0003] 1. The whole process of clay brick wall forming process: clay excavation----clay mixing----making bricks----drying----firing----out of the oven----installation Car - transport to the construction site - unloading - stacking - transport to the wall building site - mixing mortar - building wall - forming the wall. [0004] 2. The whole process of aerated brick wall forming process method: ingredients - stirring - slurry into the mold frame - static foaming and curing - cutting bricks - loading steam Car maintenance----sending steaming kettle----steaming----out of steaming kettle----loading----transpor...

AI Technical Summary

Problems solved by technology

[0009] In the above one to four wall forming process methods, the production of wall bricks must be carried out in a large brick factory, which requires professional equipment, a large number of workers, and consumes a lot of energy. This will inevitably increase investment costs, management costs, wage costs, energy costs, and some will emit a large amount of smoke to destroy environmental resources. After the wall bricks are finished, they need to be loaded, unloaded and transported to the construction site. In this process, not only increased transportation cost and also cause a fair amount of breakage, as well as increased traffic congestion and significant vehicle emissions

Mortar must be used when building walls. The bricks themselves do not have a functional structure for automatic centering and locking, so the efficiency of building walls is low, and the integrity, firmness, and earthquake resistance of the walls are not good.

[0010] In the above five and six wall forming process methods, the wall is poured on site, so it is necessary to have the process of installing the formwork and removing the formwork. The installation of the formwork requires a high workload, and at the same time, the formwork material needs to be consumed to increase the cost. , when the wall is solidified, the formwork and related accessories need to be dismantled, cleaned and transported away, which increases unnecessary procedures and costs

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