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A constant-strength self-reinforcing pressure vessel with variable structural dimensions

A technology for pressure vessels and structural dimensions, which is applied in the process industry and mechanical science and technology fields, and can solve problems such as inability to obtain reasonable structures, inability to reflect the essence of problems, inability to obtain structurally variable pressure vessels, etc.

Inactive Publication Date: 2015-12-23
HUNAN NORMAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

These methods are either too rough (such as the diagram method and estimation method) and cannot reflect the essence of the problem; or are too cumbersome (such as the trial and error method) and cannot reflect the essence of the problem
And there is no guarantee that reverse yielding will not occur, that is, after the pressure applied during the self-reinforcing treatment is removed, the container may produce secondary compression yield due to excessive compression. It can be seen that the previous technology cannot obtain reasonable structure, safety and Economical pressure vessel, not to mention pressure vessel with variable structure

Method used

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  • A constant-strength self-reinforcing pressure vessel with variable structural dimensions
  • A constant-strength self-reinforcing pressure vessel with variable structural dimensions
  • A constant-strength self-reinforcing pressure vessel with variable structural dimensions

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0155] Example 1, assuming that a certain pressure vessel intends to withstand 0.5σ y The load of n=0.5-0.5 , 3 -0.5 n=0.866 , the diameter ratio determined by formula (19) is equal to the diameter ratio determined by formula (32). k=1.541896(e 0.5 ), from formulas (33), (32) and (19), λ=1.494745 (1.581977) (the highest).

[0156] (1) λ=1, then k=2.732051 (∞, meaningless) from formula (32). And according to formula (19), when λ=1, k=1j =1, that is, no self-enhancement processing is performed. Containers with such structural parameters are non-self-reinforcing containers. It is thicker.

[0157] (2) λ = 1.2, then k = 1.895544 (2.44949) from formula (32). And according to formula (19), when λ=1.2, k=1.208jλ = 1.11018 (1.10765). That is, the structural parameter of the container is k=1.895544 (2.44949), k jλ = 1.11018 (1.10765). This is a reduction in thickness from case (1) where k 1 、k 2 are the diameter ratios before and after reduction, respectively.

[0158] Th...

Embodiment 2

[0177] Embodiment 2, assume that a certain container intends to bear the load of 0.8σy, namely Or λ≥2n=1.6(III) (lowest). based on the above analysis, , the diameter ratio determined by formula (19) is equal to the diameter ratio determined by formula (33). k=1.999346(e 0.8 ), from formulas (33), (32) and (19), λ=1.847923 (2.004753) (the highest).

[0178] (1) λ=1.4 (the third intensity theory requires λ≥1.6, and there is no third intensity theory result when λ=1.4), then k=9.874078 is obtained from formula (32). And according to formula (19), when λ=1.4, k=1.430048 (see specification attached image 3 point b) jλ = 1.221987. That is, the structural parameter of the container is k=9.874078, k jλ = 1.221987.

[0179] Equivalent residual stress

[0180] Plastic zone (1≤x≤1.221987): σ e ' / σ y From -0.4 on the inner wall monotonously increases to 0.062 on the elastic-plastic interface, safe.

[0181] Elastic zone (1.221987≤x≤9.874078): σ e ' / σ y From 0.062 at the el...

Embodiment 3

[0204] Example 3, assuming a pressure vessel intended to withstand σ y load, that is, n=1>3 -0.5 ,due Or λ≥2n=2(III) (lowest). based on the above analysis, , the diameter ratio determined by formula (19) is equal to the diameter ratio determined by formula (32). When k=2.377443(e), it can be obtained from formulas (33), (32) and (19), λ=2.104356(2.313035) (the highest).

[0205] (1) λ=1.8 (there is no result of the third intensity theory), then k=5.146881 can be obtained from formula (32). And according to formula (19), when λ=1.8, k=1.93322jλ = 1.504974. That is, the structural parameter of the container is k=5.146881, k jλ = 1.504974.

[0206] Equivalent residual stress

[0207] Plastic zone (1≤x≤1.504974): -0.8≤σ e ' / σ y ≤0.21, safe.

[0208] Elastic zone (1.504974≤x≤5.146881): 0.018≤σ e ' / σ y ≤0.21, safe.

[0209] Equivalent total stress

[0210] Plastic zone (1≤x≤1.504974): σ e ≡σ y ,Safety.

[0211] Elastic zone (1.504974≤x≤≤5.146881): 0.086≤σ e / σ ...

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Abstract

The invention provides an equal-strength self-enhancement pressure vessel with the variable structure size, and aims to improve safety of the pressure vessel, reduce manufacturing cost and solve the technical problems that in the prior art, calculation is complicated and inaccurate, and a vessel is unequal in strength, fixed and unreasonable in structure, and inflexible in design. The equal-strength self-enhancement pressure vessel has the advantages that under the condition that loads are unchanged, the structure size is flexible and changeable, and the equal-strength structure is achieved (the total stress in a plastic zone is constant and the total stress of an elastic zone is constantly smaller than yield strength). According to the technical scheme, when the diameter ratio k is larger than the kc lambada value which is determined by a formula, the superstrain degree epsilon lambada of the vessel is determined according to another formula: k21n (epsilon lambada (k-1) +1) 2-(lambada -1) k2-(epsilon lambada (k-1) +1) 2 +lambada=0, and the internal pressure p of the vessel is lambada times of the initial yield load pe of a vessel with the same size and free of self-enhancement; when k is smaller than or equal to the kc lambada value which is determined by the formula, the superstrain degree of the vessel can be 100%, and in the self-enhancement pressure vessel of which maximum bearing capacity can be total yield pressure or of the structure, all the stress of the vessel is within a safety range. The diameter ratio k is the ratio of the external radius of the vessel to the internal diameter of the vessel.

Description

technical field [0001] The invention relates to an equal-strength self-reinforcing pressure vessel with variable structural dimensions, which belongs to the technical fields of mechanical science and technology, process industry and the like. Background technique [0002] Pressure vessels are special equipment and are widely used in industries such as machinery, chemical industry, pharmaceuticals, energy, materials, food, metallurgy, petroleum, construction, aviation, aerospace, and weapons. The pressure vessel must first ensure safety, that is, it must have sufficient carrying capacity, but the wall thickness cannot be unilaterally increased, which not only increases the cost, but also affects its safety. Self-strengthening technology is an ingenious and effective measure to improve the bearing capacity and safety of pressure vessels. The self-reinforcement technology of the pressure vessel is to pressurize it before operation and use, so that the inner layer of the cylind...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16J12/00
Inventor 朱瑞林李权邓卫军赵保录雷群意朱玲
Owner HUNAN NORMAL UNIVERSITY
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