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Light foamed ceramic wall building material with iron tailings as main raw material

A main raw material, ceramic foam technology, applied in the field of building materials, can solve the problems of easy breeding of bacteria, fire, toxicity, durability, waterproof, and high temperature resistance, and achieve long-term stability of thermal insulation performance, difficult control, and thermal conductivity. small effect

Inactive Publication Date: 2013-11-20
浮山县晋盛新型建筑材料有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, organic materials or inorganic composite materials are generally used for external wall insulation, and these materials generally have problems such as fire prevention, toxicity, durability, and waterproofing.
For example, organic materials mainly include polystyrene boards, polyurethane boards, phenolic insulation boards, etc. These organic insulation materials belong to Class B, are not resistant to high temperatures, are easy to burn, and release a lot of heat when they burn, and produce a lot of toxic and harmful gases at the same time. Accelerate the spread of the fire, and easily cause casualties of trapped people and rescuers; inorganic composite materials mainly include rock wool board, glass wool board, etc. These inorganic composite insulation materials contain dust and fine fibers, which not only pollute the air but also easily breed bacteria. It has long been a hidden danger to people's health, and its durability and water resistance are not good.

Method used

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  • Light foamed ceramic wall building material with iron tailings as main raw material
  • Light foamed ceramic wall building material with iron tailings as main raw material

Examples

Experimental program
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Effect test

Embodiment 1

[0031] Embodiment 1: every portion is 10kg

[0032] A foam ceramic lightweight wall building material with iron tailings as the main raw material, made of the following raw materials in parts by weight: 50 parts of iron tailings, 35 parts of quartz, 5 parts of calcite, 3 parts of soda ash, and 2 parts of borax , 2 parts of alumina, 3 parts of foaming agent.

[0033] The production process of the above-mentioned foamed ceramic light-weight wall building material with iron tailings as the main raw material comprises the following steps:

[0034] 1) Weighing ingredients: Weigh each raw material according to its weight part;

[0035] 2) Premixing: fully mix the prepared raw materials;

[0036] 3) Ball milling: Put the fully mixed raw materials into a ball mill for ball milling;

[0037] 4) Fineness inspection: If the raw material is ball-milled to more than 300 mesh, it is qualified and enters the next process, and if it is less than 300 mesh, return to the ball mill to continu...

Embodiment 2

[0048] Embodiment 2: every part is 1kg

[0049] A foam ceramic lightweight wall building material with iron tailings as the main raw material, made of the following raw materials in parts by weight: 48 parts of iron tailings, 33 parts of quartz, 7 parts of calcite, 2 parts of soda ash, and 3 parts of borax , 1 part of alumina, 4 parts of blowing agent.

[0050] The production process of the above-mentioned foamed ceramic light-weight wall building material with iron tailings as the main raw material comprises the following steps:

[0051] 1) Weighing ingredients: Weigh each raw material according to its weight part;

[0052] 2) Premixing: fully mix the prepared raw materials;

[0053] 3) Ball milling: Put the fully mixed raw materials into a ball mill for ball milling;

[0054] 4) Fineness inspection: If the raw material is ball-milled to more than 300 mesh, it is qualified and enters the next process, and if it is less than 300 mesh, return to the ball mill to continue ball ...

Embodiment 3

[0065] Example 3: Each serving is 1 kg

[0066] A foam ceramic lightweight wall building material with iron tailings as the main raw material, made of the following raw materials in parts by weight: 52 parts of iron tailings, 30 parts of quartz, 6 parts of calcite, 1 part of soda ash, and 2 parts of borax , 1 part of alumina, 3 parts of foaming agent.

[0067] The production process of the above-mentioned foamed ceramic light-weight wall building material with iron tailings as the main raw material comprises the following steps:

[0068] 1) Weighing ingredients: Weigh each raw material according to its weight part;

[0069] 2) Premixing: fully mix the prepared raw materials;

[0070] 3) Ball milling: Put the fully mixed raw materials into a ball mill for ball milling;

[0071] 4) Fineness inspection: If the raw material is ball-milled to more than 300 mesh, it is qualified and enters the next process, and if it is less than 300 mesh, return to the ball mill to continue ball...

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Abstract

The invention relates to a light foamed ceramic wall building material with iron tailings as a main raw material and a production process thereof. The light foamed ceramic wall building material can be used for replacing traditional wall materials and thermal insulation materials. Iron tailings are adopted as the main raw material of the building material provided by the invention, quartz, calcite, sodium carbonate, borax, alumina and a foaming agent are configured, the ball milling time of raw materials in the production process is about 10h, the fineness is 300 meshes, a roller kiln is selected in the sintering process, the sintering period is about 6h, and the sintering temperature is about 1030 DEG C. The successful development of the building material of the invention is a technological revolution of building wall materials, which can greatly reduce the cost of building walls, reduce the labor intensity of workers, reduce the overall weight of buildings, reduce the basic load of the buildings, and meanwhile, achieving such targets of buildings as lightweight, thermal insulation, sound insulation, moisture resistance, and the like, and meeting the current environment-friendly, non-pollution and energy-saving requirements of modern buildings.

Description

technical field [0001] The invention relates to the technical field of building materials, in particular to a foam ceramic lightweight wall building material with iron tailings as the main raw material. Background technique [0002] According to statistics from the Ministry of Housing and Urban-Rural Development, among the approximately 42 billion square meters of buildings in China, more than 95% of the building wall structure materials use traditional wall materials with high energy consumption and high thermal conductivity. An external thermal insulation layer must be added. At present, organic materials or inorganic composite materials are generally used for external wall insulation, and these materials generally have problems such as fire prevention, toxicity, durability, and waterproofing. For example, organic materials mainly include polystyrene boards, polyurethane boards, phenolic insulation boards, etc. These organic insulation materials belong to Class B, are not...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/02C04B35/00C04B35/622
Inventor 卫可张登峰
Owner 浮山县晋盛新型建筑材料有限责任公司
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