Automotive plate and production method thereof

A production method and board technology, applied in the direction of heating/cooling fabrics, textiles and papermaking, fabric surface trimming, etc., can solve the problems of non-woven fabric size deformation, large deviation of board physical properties, difficult product physical properties, etc., and achieve simple processing technology , high strength, good dimensional stability

Inactive Publication Date: 2013-08-21
TORAY FIBER RES INST(CHINA) CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The problem of dimensional deformation of the obtained non-woven fabric in the subsequent processing process has not been solved, and the influence of different raw materials on the forming strength of the sheet has not been mentioned
[0005] In addition, the above two patents both adopt the method of air-flow carding during carding, and the weight distribution in the width direction of the web-formed non-woven fabric is not uniform, resulting in a large standard deviation of the mechanical properties of the non-woven fabric in the width direction, resulting in the sheet material in the width direction. Variation in physical properties in terms of width becomes large, making it difficult to control the physical properties of products

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Automotive plate and production method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The strength is 1.6CN / dtex, the length is 5.8cm polylactic acid fiber and the strength is 3.2CN / dtex, the elongation at break is 6.5%, and the length is 7.5cm The kenaf fiber is mixed with a weight ratio of 30:70. The mixed fibers are put into the opening machine for opening and mixing, and then sent to the cotton box; the opened and mixed fibers stored in the cotton box are transported to the needle carding machine for carding; the carded fibers are sent to the web-laying machine Middle cross-laid net; the laid net is folded and sent to the needle punching machine to be needled into felt. The needle punching process adopts four reinforcement methods up and down, and the needle models of the four reinforcement methods are 36# and 38 respectively. #, 40#, 42#, the acupuncture density is 30 needles / cm 2 , 40 pieces / cm 2 , 50 pieces / cm 2 , 50 pieces / cm 2 , to obtain a natural fiber reinforced polylactic acid composite felt, that is, a natural fiber reinforced polylactic...

Embodiment 2

[0028]The strength is 1.8CN / dtex, length is 7.6cm polylactic acid fiber and strength is 3.1CN / dtex, elongation at break 5.9%, the length is 7.5cm Apocynum fiber is mixed with weight ratio as 50:50, will mix The good fibers are put into the opening machine for opening and mixing, and then sent to the cotton box; the opened and mixed fibers stored in the cotton box are transported to the needle carding machine for carding; the carded fibers are sent to the web-laying machine Cross-laid net; the laid net is folded and then sent to the needle punching machine for needle felting. The needle punching process adopts four reinforcement methods up and down, and the needle models of the four reinforcement methods are 32# and 36# respectively. , 38#, 40#, the acupuncture density is 30 needles / cm 2 , 30 pieces / cm 2 , 50 pieces / cm 2 , 50 pieces / cm 2 , to obtain a natural fiber reinforced polylactic acid composite felt, that is, a natural fiber reinforced polylactic acid nonwoven fabric,...

Embodiment 3

[0030] The strength is 2.4CN / dtex, the length is 6.5cm polylactic acid fiber and the intensity is 3.3CN / dtex, the elongation at break is 6.0%, the abaca fiber that length is 8cm is mixed with weight ratio as 60:40, will mix The good fibers are put into the opening machine for opening and mixing, and then sent to the cotton box; the opened and mixed fibers stored in the cotton box are transported to the needle carding machine for carding; the carded fibers are sent to the web-laying machine Cross-laid net; the laid net is folded and sent to the needling machine for pre-needling to form a felt. The needling processing method adopts four reinforcement methods up and down, and the needle models of the four reinforcement methods are 38# and 40 respectively. #, 42#, 44#, the acupuncture density is 40 needles / cm 2 , 50 pieces / cm 2 , 60 pieces / cm 2 , 70 pieces / cm 2 , to obtain a natural fiber reinforced polylactic acid composite felt, that is, a natural fiber reinforced polylactic ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses an automotive plate and a production method thereof. The plate is made of non-woven fabrics formed by mixing polylactic acid fibers with natural fibers, the strength of the polylactic acid fibers is higher than 1.4CN/dtex, the strength of the natural fibers is higher than 3.0CN/dtex, and the three-point bending strength of the plate is higher than 0.04N/50mm/g/m<2>. The automotive plate has the advantages of high strength, fine dimensional stability, no environmental pollution and simple processing technology.

Description

technical field [0001] The invention relates to a sheet material for automobiles and a production method thereof, in particular to a sheet material for automobiles processed by hot pressing of high-strength non-woven fabrics and a production method thereof. Background technique [0002] At present, the use of natural plant fibers with the most abundant resources in nature to develop composite materials with excellent performance and low price has attracted people's attention. Natural plant fiber has excellent characteristics such as low price, light weight, high specific strength and specific stiffness, especially it is a renewable resource and a naturally degradable material, which is unmatched by other reinforcing materials. For example, the existing automotive interior products mostly use chemically synthesized materials, which are non-renewable and cause certain pollution to the environment after processing, and the strength of the obtained automotive interior products c...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/4382D04H1/485D06C7/00
Inventor 庄建国
Owner TORAY FIBER RES INST(CHINA) CO LTD
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