Manufacturing technique of imitation silk bleached cloth

A production process, silk imitation technology, applied in the field of dyeing and finishing technology, can solve the problem of not giving polyester fiber fabrics softness, drape, moisture absorption, breathability, antistatic, can not imitate silk fabrics to achieve natural texture, fabric whiteness is not easy to control and other problems, to achieve the effect of good whiteness consistency, avoid cylinder difference, and large added value

Inactive Publication Date: 2013-05-15
谭柏桦
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Imitation silk cloth is processed by polyester thread instead of traditional silk. It has the texture and feel of silk. The production of imitation silk bleached cloth is to use polyester staple fiber yarn in the warp direction and polyester filament in the weft direction. The production process is as follows: scouring, dehydration, presetting, alkali reduction, whitening, dehydration, drying, and finalizing the finished product; as an alkali reduction process to improve the softness and drape of the fabric, it is to produce high-grade imitation silk products The key point is that the formula of the existing alkali reduction process cannot give polyester fiber fabrics softness, drape, moisture absorption, breathability, and antistatic effects, and cannot make silk-like fabrics achieve the natural texture of real silk and cotton; Carried out during the alkali reduction process, the process is long, the energy consumption is high, and the whiteness of the fabric is not easy to control; and the whole process takes a long time (only the whitening process takes 90 minutes for 1,000 meters of cloth), and high energy consumption (production of 1,000 meters of imitation silk cloth 9 tons of water consumption), high pollution, and the imitation silk fabrics produced are of low grade and low added value

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0008] A production process for imitating silk bleached cloth, including the following steps: presetting, alkali weight reduction, dehydration, drying, setting and whitening, and calendering; since polyester is stretched during the spinning and forming process, the Residual stress, if the alkali reduction is carried out directly, it will cause shrinkage and fabric wrinkles. Therefore, pre-setting the gray fabric under a certain tension, setting the setting temperature to 185°C, and setting time to 35 seconds, which is conducive to smooth surface and stable size; The pre-shaped gray cloth has a slurry and a certain amount of oil remaining on the cloth surface. In the alkali reduction process, the polyester surface is etched with concentrated alkali to form pits on the surface, which eliminates the aurora of polyester filaments and increases the interweaving points of polyester. The gap makes the fabric feel soft, and at the same time, the cloth size and oil agent will swell and ...

Embodiment 2

[0010] The gray cloth is pre-shaped under a certain tension, the setting temperature is set at 190°C, and the setting time is 30 seconds, which is conducive to the flatness of the cloth surface and the stability of the size; the pre-shaped gray cloth has a slurry and a certain amount of oil on the cloth surface , in the alkali reduction process, caustic soda causes polyester to undergo alkali reduction, forming pits on the surface, eliminating the aurora of polyester filaments, making the fabric feel soft, and at the same time, the size and oil on the fibers swell and fall off, and the amount of alkali added 10g / l, set the alkali reduction temperature to 105°C, set the alkali reduction time to 50 minutes, add oligomer remover 2g / l, scouring agent 2g / l, bath softener 1g / l, bath The ratio is 1:6, after the alkali reduction is completed, the temperature is lowered to 70°C and the liquid is drained; the temperature of the incoming water is raised to 90°C for washing to remove the i...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a manufacturing technique of an imitation silk bleached cloth. The manufacturing technique comprises the steps of pre-forming, alkali peeling, dehydrating, drying, forming and whitening, and calendering; pre-forming a grey cloth under certain tension force, at preset temperature and within set time; adding in sodium hydroxide, an oligomer remover, a scouring agent and a bath softening agent after the pre-forming at a bath ratio of 1:6 to carry out alkali peeling, carrying out water scrubbing at different temperatures, reducing the temperature to normal temperature, adding in an antistatic agent, and taking the resulting cloth out of a cylinder after water scrubbing; after being dehydrated and dried, transferring the resulting cloth to a forming and whitening process; setting whitening temperature and whitening time in a forming machine, wherein a polyester whitening agent, an antistatic agent and a softening agent is used as whitening liquid; and setting calendering temperature, calendering speed, and calendering pressure in a calendering machine for calendering to obtain a finished product. The technique disclosed by the invention has the characteristics of short working procedure, low energy consumption, low pollution, consistent fabric whiteness and the like, and the produced imitation silk cloth is soft and waxy in hand feeling, natural and subdued in luster, draping and elegant in feeling, high in product grade and large in added value.

Description

technical field [0001] The invention relates to a dyeing and finishing process in the textile industry, in particular to a production process for imitating silk bleached cloth. Background technique [0002] Imitation silk cloth is processed by polyester thread instead of traditional silk. It has the texture and feel of silk. The production of imitation silk bleached cloth is to use polyester staple fiber yarn in the warp direction and polyester filament in the weft direction. The production process is as follows: scouring, dehydration, presetting, alkali reduction, whitening, dehydration, drying, and finalizing the finished product; as an alkali reduction process to improve the softness and drape of the fabric, it is to produce high-grade imitation silk products The key point is that the formula of the existing alkali reduction process cannot give polyester fiber fabrics softness, drape, moisture absorption, breathability, and antistatic effects, and cannot make silk-like fa...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06C7/02D06C15/00D06M11/38D06M101/32
Inventor 谭柏桦
Owner 谭柏桦
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