Modified phenolic aldehyde insulation foamed material preparation method
A technology of phenolic thermal insulation and foam materials, applied in the field of foam materials, can solve the problems of poor toughness and easy pulverization of phenolic foam, and achieve the effects of poor toughness, moderate foam density and cost saving
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example 1
[0027] 1) Add 2 parts of silica sol, 15 parts of acrylic acid, and 50 parts of water in sequence in the reaction kettle. 55℃ React under the low pressure condition of 0.6Mpa for 33 minutes to prepare an organic-inorganic nanocomposite material with a viscosity of 5000mPa.S as component A.
[0028] 2) Weigh 100 parts of phenolic resin in a container, add 5 parts of Tween 20 and 10 parts of n-pentane in turn, mix and stir for 30-40 seconds to make it evenly dispersed, and obtain component B.
[0029] 3) Add 2 parts of component A to component B, then add 18 parts of acidic curing agent (hydrochloric acid or phosphoric acid), stir mechanically for 10 seconds, pour into the mold, foam at 70°C for 30 minutes, and mature for two Hours, get phenolic foam insulation.
[0030] The surface of the obtained phenolic foam is not pulverized, the foam is dense and uniform, and the foam density is 53.04kg / m 3 , Compressive strength 0.133MPa. The compressive strength is 41.86% higher than t...
example 2
[0032] 1) Add 4 parts of silica sol, 18 parts of polyacrylic acid, and 50 parts of water in sequence in the reaction kettle. 65℃ React for 35 minutes under a low pressure condition of 0.6Mpa to prepare an organic-inorganic nanocomposite material with a viscosity of 6000mPa.S as component A.
[0033] 2) Weigh 100 parts of phenolic resin in a container, add 5 parts of Tween 80 and 10 parts of isopentane in turn, mix and stir for 30-40 seconds to make it evenly dispersed, and obtain component B.
[0034] 3) Add 8 parts of component A to component B, then add 8 parts of acidic curing agent (equal compound of benzenesulfonic acid and xylenesulfonic acid), stir mechanically for 10s, pour into the mold, and carry out at 70°C Foaming for 30 minutes and aging for 2 hours to obtain a phenolic foam insulation material.
[0035] The apparent density of the obtained phenolic foam board is 59.37kg / m 3 , increased by 58%; the compressive strength was 0.143MPa, increased by 66%.
example 3
[0037] 1) Add 6 parts of silica sol, 15 parts of polyacrylic acid, and 50 parts of water in sequence in the reaction kettle, 75℃ React under the low pressure condition of 0.6Mpa for 38 minutes to prepare an organic-inorganic nanocomposite material with a viscosity of 8000mPa.S as component A.
[0038] 2) Weigh 100 parts of phenolic resin in a container, add 5 parts of Tween 60 and 12 parts of hydrofluorocarbon in sequence, mix and stir for 30-40s to make it evenly dispersed, and obtain component B.
[0039] 3) Add 8 parts of component A to component B, then add 10 parts of acid curing agent, stir mechanically for 10 seconds, pour into the mold, foam at 70°C for 30 minutes, and mature for two hours to obtain phenolic formaldehyde Foam insulation.
[0040] The apparent density of the obtained phenolic foam board was 50.96kg / m3, an increase of 36.29%; the compressive strength was 0.143MPa, an increase of 66%.
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