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Welding repair method for local damage of G42CrMo4N cold rolling shaft sleeve

A welding repair and shaft sleeve technology, applied in the field of welding, can solve the problems affecting the smooth progress of production, affecting the safety of equipment use, and large consumption of spare parts, so as to reduce the consumption of spare parts, be easy to implement, and ensure the effect of repair accuracy.

Active Publication Date: 2013-04-10
ANHUI MASTEEL ENG & TECH GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The cold-rolled bushings used by this unit are imported parts, and the material is G42CrMo4N. During the rolling production process, block cracks often occur, which affects the safety of equipment use.
In order to maintain the normal rolling production, the current method is to replace the shaft sleeve. The disadvantage is that the consumption of spare parts is large, the amount of spare parts is large, and it takes up a lot of money; the second is to repair, but due to the material, there is no mature method to follow. eventually had to be scrapped
In this way, the cold rolling mill must invest a lot of money and prepare enough shaft sleeve spare parts, otherwise it will seriously affect the smooth production

Method used

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  • Welding repair method for local damage of G42CrMo4N cold rolling shaft sleeve
  • Welding repair method for local damage of G42CrMo4N cold rolling shaft sleeve

Examples

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Effect test

Embodiment Construction

[0034] The welding repair process for partial damage of G42CrMo4N cold-rolled bushing is: bushing surface cleaning --- surfacing surface processing --- making surfacing pad --- installing surfacing pad --- welding --- stress relief annealing ---Post-weld inspection---Return to the original size and finish machining, specifically follow the steps below:

[0035] 1. Clean the surface of the shaft sleeve.

[0036] Use hydrochloric acid to clean the surface of the shaft sleeve 1, and thoroughly clean the oil on the surface of the shaft sleeve; then use oxygen-propane flame heating and purge to clean the residual oil; finally, use an angle grinder to polish the metal luster in the welding repair area .

[0037] 2. Overlay welding surface processing.

[0038] Use an angle grinder to smooth the irregular fracture surface so that the deposited metal can be fully fused during surfacing.

[0039] 3. Make surfacing pad

[0040] Make a tubular liner that fits closely with the shaf...

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PUM

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Abstract

The invention discloses a welding repair method for local damage of a G42CrMo4N cold rolling shaft sleeve and belongs to electric welding and particularly relates to non-joint welding for steel alloy. The welding repair method comprises the following steps of: 1, cleaning the surface of the shaft sleeve; 2, processing a welding face; 3, manufacturing a build-up welding liner; 4, installing the build-up welding liner; 5, welding; 6, relieving stress annealing after welding; 7, performing postwelding checkout; and 8, performing original size recovery finish machining. Compared with the prior art, the welding repair method has the advantages that the conception is novel, and implementation is easy. By adopting a reasonable welding process, selecting a suitable welding material and installing the tubular liner in the shaft sleeve, deformation caused by build-up welding of the shaft sleeve is overcome, and the repair accuracy is ensured. The method is simple in operation and can be easily implemented; the old is repaired and the waste is utilized; the service life of the shaft sleeve is prolonged; the consumption of spare parts is reduced; the cost of the spare parts is saved; and the production cost is reduced. The welding repair method is in favor of the smooth progress of steel rolling production. The welding repair method can be widely suitable for welding repair of the local damage of equipment and the spare parts made of a G42CrMo4N material.

Description

technical field [0001] This invention pertains to electric welding, and more particularly to welding for non-joining purposes of steel alloys. technical background [0002] The cold-rolled bushes used by this unit are imported parts, and the material is G42CrMo4N. During the rolling production process, blocky cracks often occur, which affects the safety of equipment use. In order to maintain the normal rolling production, the current method is to replace the shaft sleeve. The disadvantage is that the consumption of spare parts is large, the amount of spare parts is large, and it takes up a lot of money; the second is to repair, but due to the material, there is no mature method to follow. In the end, it had to be scrapped. In this way, the cold rolling mill must invest a large amount of money to prepare enough shaft sleeve spare parts, otherwise it will seriously affect the smooth progress of production. Contents of the invention [0003] In order to overcome the defects...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/00B23K9/235B23K9/32
Inventor 张烨傅多智
Owner ANHUI MASTEEL ENG & TECH GRP
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