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A stress-sensitive transformer core with a protective box and a stress-free fixing method thereof

A transformer core and stress-sensitive technology, applied in the direction of transformer/inductor cores, etc., can solve the problems of loss of magnetic properties, deformation internal stress, and inability to apply high-permeability magnetic-based alloy stress-sensitive alloy cores, etc., to achieve good performance The effect of elasticity and softness

Active Publication Date: 2016-04-20
HENAN HUAZHONG FOOD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, this structure has the following defects: 1. When the upper and lower protective boxes compress the sponge tightly, the stress-sensitive iron core is subjected to compressive stress. This stress acts on the stress-sensitive iron core for a long time, which will cause continuous loss of magnetic properties. decline
However, the method of dipping (or pouring) paint or epoxy cannot be applied to the stress-sensitive alloy core of high-permeability magnetic base alloy.
The problem is the stress sensitive nature of these cores
Whether it is paint or epoxy glue, serious deformation internal stress will be generated during the drying and curing process, and it will cause a huge loss of magnetic properties when used on a high magnetic permeability iron-based alloy core (stress-sensitive transformer core)

Method used

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  • A stress-sensitive transformer core with a protective box and a stress-free fixing method thereof
  • A stress-sensitive transformer core with a protective box and a stress-free fixing method thereof

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Embodiment 1

[0026] Such as figure 2As shown, the stress-sensitive transformer core with a protective box in this embodiment includes a protective box 1 and a stress-sensitive transformer core 2 inside the protective box 1, and the protective box 1 includes an upper half 1.1 and a lower half 1.2 , the upper surface of the upper part 1.1 is also provided with a symmetrical glue injection hole 4 and an air vent 5, both of which are connected to the inner cavity of the protective box 1, and the stress-sensitive transformer core 2 is wrapped in the stress-free glue 6 and is glued and connected with the stress-free glue.

[0027] The stress-sensitive transformer core with a protective box is prepared by the following method. The stress-free fixing method of the stress-sensitive transformer core in this embodiment is to place a thin sponge on the bottom of the inner cavity of the lower part 1.2 of the protective box 1 Pad 3.1, and then put the stress-sensitive transformer core 2 on it. The thi...

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Abstract

The invention discloses a stress sensitivity transformer iron core with a protecting box and a stress-free fixing method thereof. The stress sensitivity transformer iron core with the protecting box comprises the protecting box and the stress sensitivity transformer iron core which is arranged in the protecting box. The stress sensitivity transformer iron core is wrapped in a stress-free adhesive and is connected with the stress-free adhesive in an agglutination way; and the stress-free adhesive is connected with the inner surface of the protecting box in the agglutination way. The stress-free fixing method comprises the following step of filling the stress-free adhesive into the protecting box of the stress sensitivity transformer iron core so that the stress sensitivity transformer iron core is wrapped in the stress-free adhesive and the stress sensitivity transformer iron core is not in rigid contact with the protecting box. According to the stress sensitivity transformer iron core with the protecting box, which is fixed by the stress-free fixing method of the stress sensitivity transformer iron core, the stress sensitivity transformer iron core is fixed without stress and is relatively high in impact resistance, so that the stability of magnetic performance is ensured, the vibration of the stress sensitivity transformer iron core can also be reduced, and further distortion and loss are reduced.

Description

Technical field: [0001] The invention relates to a transformer iron core and a fixing method thereof, in particular to a stress-sensitive transformer iron core with a protective box and a stress-free fixing method thereof. Background technique: [0002] Iron-based alloy cores with high magnetic permeability such as permalloy and amorphous alloy are widely used at present, especially in the field of modern communication, broadband small transformers cannot do without permalloy, amorphous (or microcrystalline) iron Iron cores of high magnetic permeability alloys such as base alloys. But this kind of high magnetic permeability alloy has a common disadvantage, that is, it is sensitive to stress, and once it is stressed, its magnetic properties will be greatly reduced. In the process of processing, the magnetic core after processing must go through strict vacuum annealing procedures to eliminate internal stress, so as to ensure the magnetic performance. Moreover, the annealed m...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F27/24H01F27/26
Inventor 张百良
Owner HENAN HUAZHONG FOOD
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