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High-drawing speed continuous casting machine crystallizer copper plate electroplating process

A mold copper plate and electroplating process technology, applied in the field of electroplating, can solve the problems of reducing the operation rate of continuous casting machines, the quality of continuous casting slabs, the output, the increase in the number of repairs of the mold copper plates, and the strict control requirements of process conditions, etc. The effect of normal production operation, reduction of copper plate repair times and abnormal offline frequency, reduction of maintenance costs and maintenance workload

Active Publication Date: 2012-11-14
XIXIA LONGCHENG SPECIAL MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, during the use of the high-speed continuous casting mold, the conventional coating wears a lot, and is heat-resistant and prone to fatigue, causing unplanned off-line of the copper plate, increasing the number of repairs of the copper plate of the mold, affecting the service life, and disrupting the normal production of the continuous casting machine The rhythm increases the abnormal downtime, which greatly reduces the operation rate of the continuous casting machine and the quality and output of the continuous casting slab, seriously restricts the normal operation of production, and seriously causes a steel breakout accident
Although some high-tech has come into being, the investment is quite large, the cost is too high, and the control of process conditions is demanding, which has not really achieved the purpose of reducing costs and increasing efficiency on the premise of ensuring product quality.

Method used

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  • High-drawing speed continuous casting machine crystallizer copper plate electroplating process

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Effect test

Embodiment 1

[0068] Such as figure 1 , figure 2 , image 3 As shown, the present invention provides a high-speed continuous casting machine mold copper plate electroplating process that can increase the service life of the mold, improve the continuous casting machine operating rate and the quality of the slab.

[0069] The technical scheme adopted to achieve the above object is: a high-speed continuous casting machine crystallizer copper plate electroplating process, which includes the following steps:

[0070]a. Carry out degreasing treatment, mechanical sandblasting treatment, lye degreasing treatment, ultrasonic degreasing treatment on the copper plate substrate 1 after mechanical processing, and acid activate the surface of the coating to be coated;

[0071] b. Stick the lower part of the cleaned copper plate with insulating tape and put it into the electrolytic tank;

[0072] c. Put the anode 4 into the above-mentioned electroplating tank 5, and inject the electroplating solutio...

Embodiment 2

[0103] Such as figure 1 , figure 2 , image 3 As shown, the present invention provides a high-speed continuous casting machine mold copper plate electroplating process that can increase the service life of the mold, improve the continuous casting machine operating rate and the quality of the slab.

[0104] The technical scheme adopted to achieve the above object is: a high-speed continuous casting machine crystallizer copper plate electroplating process, which includes the following steps:

[0105] a. Carry out degreasing treatment, mechanical sandblasting treatment, lye degreasing treatment, ultrasonic degreasing treatment on the copper plate substrate 1 after mechanical processing, and acid activate the surface of the coating to be coated;

[0106] b. Stick the lower part of the cleaned copper plate with insulating tape and put it into the electrolytic tank;

[0107] c. Put the anode 4 into the above-mentioned electroplating tank 5, and inject the electroplating soluti...

Embodiment 3

[0137] Such as figure 1 , figure 2 , image 3 As shown, the present invention provides a high-speed continuous casting machine mold copper plate electroplating process that can increase the service life of the mold, improve the continuous casting machine operating rate and the quality of the slab.

[0138] The technical scheme adopted to achieve the above object is: a high-speed continuous casting machine crystallizer copper plate electroplating process, which includes the following steps:

[0139] a. Carry out degreasing treatment, mechanical sandblasting treatment, lye degreasing treatment, ultrasonic degreasing treatment on the copper plate substrate 1 after mechanical processing, and acid activate the surface of the coating to be coated;

[0140] b. Stick the lower part of the cleaned copper plate with insulating tape and put it into the electrolytic tank;

[0141] c. Put the anode 4 into the above-mentioned electroplating tank 5, and inject the electroplating soluti...

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Abstract

The invention provides a high-drawing speed continuous casting machine crystallizer copper plate electroplating process. The process comprises the steps of a), performing electroplating pretreatment of a copper plate base body; b), bonding the lower portion of a copper plate firmly by using insulating tapes and placing the copper plate in a electrolyzer; c), placing a positive electrode in an electroplating tank, and injecting high-temperature coating resistant electroplate liquid into the tank; d), switching on the power supply and starting electroplating; e), bonding the upper portion of the copper plate firmly by using the insulating tapes, placing the lower portion of the copper plate to the electrolyzer after pretreatment; f), placing the positive electrode into the electroplating tank, and injecting wear-resistant coating electroplate liquid; g), switching on the power supply and starting electroplating; and h), after the electroplating, performing electroplating aftertreatment of the copper plate. According to the process, twice electroplating of the crystallizer copper plate is performed, the upper portion and the lower portion of the copper plate are electroplated with different coatings respectively, the upper surface is provided with a high temperature-resistant coating, and the lower surface is provided with an anti-wear coating. The service life of the copper plate is prolonged, the usage times of the crystallizer copper plate are increased, and the maintenance costs and the maintenance load are reduced.

Description

technical field [0001] The invention belongs to the technical field of electroplating, and in particular relates to an electroplating process for a copper plate of a crystallizer of a high-speed continuous casting machine. Background technique [0002] In the continuous casting process, the upper part of the slab is in a molten state and the temperature is high. It is required that the thermal stress of the copper plate coating is small, the toughness is high, the hardness is low, and the thermal cracking resistance is high. The lower part of the slab has already solidified at a lower temperature. The friction of the copper plate is large, and the coating of the copper plate is required to have high hardness and wear resistance. However, we usually use the method of electroplating a single coating on the copper plate to prolong the service life of the copper plate, which often cannot solve the above problems at the same time, and causes the crystallizer copper plate to easi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25D5/10C25D7/06B22D11/059B22D11/057
Inventor 朱书成黄国团徐文柱赵家亮
Owner XIXIA LONGCHENG SPECIAL MATERIALS CO LTD
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