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Fermenting method utilizing soy sauce and grains fully

A technology for soy sauce and grain is applied in the field of full utilization of soy sauce grain and brewing, which can solve the problems of landfill soil salinization, high salt content, environmental pollution, etc., and achieve the effect of improving crude protein and improving nutritional value.

Active Publication Date: 2012-10-10
重庆天厨天雁食品有限责任公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Due to the high moisture content and rich protein and carbohydrates of the undried sauce residue, microorganisms are easy to grow and reproduce, especially in high temperature seasons, if not processed in time, it will cause environmental pollution
At present, due to the lack of mature soy residue recycling technology, low-salt solid soy sauce residue is often sold to local farmers at low prices as fertilizer or feed, while the pressed sauce residue produced by the high-salt dilute state process is often due to high salt content. It cannot be directly used as feed for animals. Some manufacturers use direct landfill treatment, but it will lead to salinization of landfill soil

Method used

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  • Fermenting method utilizing soy sauce and grains fully

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Embodiment Construction

[0018] The present invention will be described in detail below in conjunction with specific embodiments.

[0019] 1, raw material preparation: soybean and wheat, its weight ratio is 2: 1, soak soybean: soak 5-16 hour (according to seasonal regulation), finally make the water content after soybean soak between 40%-65%; After cleaning, drain the remaining water, fry and roast, and break into fried wheat flaps.

[0020] 2. Loading and steaming: Drain the soaked and washed soybeans and transfer them to a steaming tank, steam them under a pressure of 0.10-0.30Mpa for 20-70 minutes, and then suffocate them for another 20-50 minutes.

[0021] 3. Mixing: Cool the steamed soybeans quickly and mix them evenly with the fried wheat flaps.

[0022] 4. Inoculation into koji: The clinker is delivered to the inoculation machine through the air cooler for inoculation. The weight percentage of seed koji inoculum is 0.2-0.6%. Weigh the fried wheat flour whose volume is 2-3 times that of the se...

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Abstract

The invention discloses a fermenting method utilizing soy sauce and grains fully. The method comprises the steps of A1 preparation of raw materials, A2 charging and steaming of raw materials, A3 mixing, wherein steamed soybeans are cooled quickly and are evenly mixed with stir-fried wheat kernels, A4 inoculation and starter preparation, A5 starter propagation, A6 solid-state low-salt 'double-mildew' fermentation, A7 dilute mash fermentation, A8 soy sauce sterilization, A9 clarification and checkout and A10 fermentation of solid-state sauce paste dried dew. Except the soy sauce required by production, sauce paste is enabled to be dense to prepare enzyme liquid and perform traditional technological dried dew fermentation, so that active ingredients in the raw materials are further disintegrated, and accordingly a bean-kernel sauce finished product with heavy sauce flavor and special taste and fragrance of traditional soybean paste and sweet soybean paste is obtained and used as a basic material of the soybean paste and composite seasonings. Accordingly, the purpose of no waste residue discharge in the soy sauce production is achieved, and the purposes of energy saving, emission reduction and full utilization of the grains in food manufacturing industry are achieved finally.

Description

technical field [0001] The invention relates to the technical field of processing agricultural products and food seasonings, in particular to a method for brewing soy sauce and food with full utilization. Background technique [0002] Soy sauce is one of the indispensable bulk condiments in people's daily life. Sichuan cuisine cooking seasoning and Chongqing hot pot base are one of the necessary seasonings for Sichuan cuisine cooking with the reputation of "food in China, taste in Sichuan". The development of world culinary skills plays an extremely important role. [0003] Although soy sauce is a condiment produced as early as the Zhou Dynasty in my country, it has experienced a tortuous road from workshops to industrial production. After liberation, with the continuous improvement of people's living materials and cultural level, the demand for soy sauce is increasing, and the production technology and varieties of soy sauce are also introduced with the advancement of scie...

Claims

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Application Information

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IPC IPC(8): A23L1/238A23L1/24A23L1/20A23K1/06A23K1/175A23K10/38A23L27/50A23L27/60
CPCY02P60/87
Inventor 万箐炜刘贤明谢刚忠
Owner 重庆天厨天雁食品有限责任公司
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