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Large steel ladle and manufacturing method for same

A manufacturing method and ladle technology, applied in the direction of manufacturing tools, casting equipment, casting melt containers, etc., can solve the problems of affecting the operation cycle of ladles, long repair or replacement time, and large consumption of refractory materials, so as to save manpower and material resources, High construction efficiency and less material consumption

Inactive Publication Date: 2012-07-11
JINAN IRON & STEEL GRP REFRACTORY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the existing large ladles of more than 120 tons, such as figure 1 As shown, the bag body usually consists of an external permanent layer and an inner lining layer. The inner lining layer is built with magnesia-carbon bricks or a mixture of carbon-free prefabricated blocks and magnesia-carbon bricks, and the bag body needs to be repaired and replaced frequently. Lining is time-consuming and labor-intensive. At the same time, the consumption of refractory materials such as magnesia-carbon bricks and carbon-free prefabricated blocks is large, and the maintenance cost is high. In addition, due to the long repair or replacement time, it will also affect the operation cycle of the ladle

Method used

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  • Large steel ladle and manufacturing method for same
  • Large steel ladle and manufacturing method for same
  • Large steel ladle and manufacturing method for same

Examples

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Effect test

Embodiment 1

[0017] like figure 2 As shown in the figure, the large ladle of this embodiment includes a clad body with an open top, and the bottom of the clad body is provided with a ventilation brick 2 and a molten steel nozzle 3. The castable is casted to form the permanent layer 1 and the inner lining, the bottom half of the inner lining and the lower half of the side are made of corundum spinel castable 7, and the upper half of the side of the inner lining is magnesium The carbon bricks 4 are built by masonry, and the top of the inner lining layer is provided with a seal 6 .

[0018] The large ladle of the present embodiment, when specifically manufactured, includes the following steps:

[0019] The first step is to pour the permanent layer: first place the breathable brick model and the nozzle model at the bottom of the ladle, pour the bottom permanent layer with a mixture of aluminum-magnesium castable and water, and cure under natural conditions. After the castable reaches the dem...

Embodiment 2

[0031] In the large ladle of this embodiment, the upper half of the side surface of the inner lining layer is built by mixing magnesia-carbon bricks 4 and carbon-free prefabricated blocks. Other structures and manufacturing methods are the same as those in Embodiment 1.

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Abstract

The invention discloses a large steel ladle, which comprises a ladle body with a top opening. An air brick and a tapping nozzle are arranged at the bottom of the ladle body, the ladle body sequentially comprises a steel shell, a permanent layer and a lining layer from outside to inside, the permanent layer is cast with aluminum-magnesium casting materials, the lower half portions of the bottom surface and the lateral surface of the lining layer are cast with corundum spinel casting materials, the upper half portion of the lateral surface of the lining layer is built with magnesia carbon bricks or built with mixed magnesia carbon bricks and carbon-free precast blocks, and a seal is arranged at the top of the lining layer. The manufacturing method for the large steel ladle includes the steps: 1 casting the permanent layer; 2 manufacturing the lining layer; 3 baking; and 4 mounting the air brick and arranging the tapping nozzle at the bottom of the ladle body. The large steel ladle has the advantages that (1) the lining layer is high in strength and resistant to corrosion of molten steel, so that the service cycle of the lining layer is longer than original service cycle and frequent repair for the lining layer is omitted, and (2) when the lining layer is repaired, material consumption is low, construction efficiency is high, labor intensity is low, and manpower and material resources are saved.

Description

technical field [0001] The invention relates to a ladle, in particular to a large ladle and a manufacturing method thereof. Background technique [0002] At present, the existing large ladle of more than 120 tons, such as figure 1 As shown, the package body usually consists of an external permanent layer and an inner lining layer. The inner lining layer is built with magnesia-carbon bricks or a combination of carbon-free prefabricated blocks and magnesia-carbon bricks, which needs to be repaired and replaced frequently. The inner lining is time-consuming and labor-intensive. At the same time, the consumption of refractory materials such as magnesia-carbon bricks and carbon-free prefabricated blocks is large, and the maintenance cost is high. In addition, due to the long repair or replacement time, it will also affect the operation cycle of the ladle. SUMMARY OF THE INVENTION [0003] The problem to be solved by the present invention is to provide a large ladle with simple...

Claims

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Application Information

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IPC IPC(8): B22D41/00B22D41/02
Inventor 刘加善张吉江张继国刘卫新鲍士鹏周刚德李畅强彬
Owner JINAN IRON & STEEL GRP REFRACTORY CO LTD
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