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Production method of sandstone-like porcelain exterior wall tile

A production method and technology for imitating sandstone, applied in the field of porcelain exterior wall tiles and their production processes, can solve the problems of turbid color, prolong processing time, increase raw material cost, etc., and achieve hard particles, clear outlines and expressive products. Effect

Inactive Publication Date: 2014-02-19
重庆歌德陶瓷玛赛克制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. High cost: the imitation sandstone exterior wall brick products are the same outside and inside, which wastes resources and increases the cost of raw materials;
[0005] 2. Not environmentally friendly: heating and drying of color particles and sintering of products, two times of heating waste a lot of fuel, which is not conducive to energy saving and environmental protection;
[0006] 3. Low efficiency: the production process of color particles is original, and the working hours are longer; the two sinterings further prolong the processing time;
[0007] 4. The surface of the product is relatively smooth, and it is easy to form mirror reflection of light, resulting in light pollution; the color particles are unevenly distributed, the color is turbid, there is no layer and three-dimensional effect, and the decorative effect of real sandstone cannot be achieved.

Method used

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  • Production method of sandstone-like porcelain exterior wall tile

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The raw material formula of the green body: 35% of quartz sand, 25% of shale, 30% of quartz sand tailings, 10% of construction concrete slag, crushed to pass through a 3-mesh sieve, and then pressed into a green body under a pressure of 180KPa;

[0029] Sand formula: glycerin: water: feldspar: quartz sand: shale: quartz sand tailings: glass slag weight ratio is 0.3: 20: 15: 10: 15: 25: 15, prepared into glaze slurry and then coated on the blank body surface;

[0030] The green body coated with glaze slurry was dried at 150°C for 10 minutes, then heated up and preheated for 25 minutes at a preheating temperature of 600°C, and then sintered at 1180°C for 30 minutes to obtain sample 1.

Embodiment 2

[0032] The raw material formula of the green body: 32% of quartz sand, 25% of shale, 35% of quartz sand tailings, 8% of concrete and masonry slag, crushed to pass through a 5-mesh sieve, and then pressed into a green body under a pressure of 200KPa;

[0033] Sand grain formula: bentonite: water: feldspar: quartz sand: shale: quartz sand tailings: tile waste residue = 3:17:10:10:15:30:15, prepared into glaze slurry and sprayed on the surface of the green body;

[0034] The body coated with glaze slurry was dried at 200°C for 10 minutes, then heated up and preheated for 28 minutes, the preheating temperature was 750°C, and then sintered at 1200°C for 27 minutes to obtain sample 2.

Embodiment 3

[0036] The raw material formula of the green body: 33% of quartz sand, 24% of shale, 35% of quartz sand tailings, 8% of marble slag, crushed to pass through a 5-mesh sieve, and then pressed into a green body under a pressure of 230KPa;

[0037] Sand formula: bentonite: water: feldspar: quartz sand: shale: quartz sand tailings: ceramic waste slag = 1:30:10:10:10:30:15, prepared into glaze slurry and then sprayed on the surface of the green body;

[0038] The green body coated with glaze slurry was dried at 180°C for 10 minutes, then heated up and preheated for 30 minutes, the preheating temperature was 700°C, and then sintered at 1180°C for 25 minutes to obtain sample 3.

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Abstract

The invention relates to an exterior wall tile and a production method thereof, in particular to a production method of a sandstone-like porcelain exterior wall tile. The production method comprises the following steps: using architecturally applicable materials to press an adobe of the exterior wall tile; adding sandstone particles with a fineness of 20-150 meshes in a suspending agent to prepare a glaze slurry; spraying or coating the glaze slurry on the surface of the adobe; drying, preheating, sintering and cooling the adobe covered with the glaze slurry to obtain a finished product. According to the invention, the whole sandstone-like porcelain exterior wall tile is prepared by only needing one sintering process, thus fuel and energy of sintering one time are saved compared with the prior art, the energy consumption and exhaust discharge of products with same specification are greatly reduced; and the whole exterior wall tile has the decorative effect similar to that of simulation sandstone, thus compared with the prior art, the exterior wall tile disclosed herein has better decorative effect and lower production cost.

Description

technical field [0001] The invention relates to an exterior wall brick and a production process thereof, in particular to a porcelain exterior wall brick imitating a sandstone shape and a production process thereof. Background technique [0002] The existing production process of imitating sandstone exterior wall tiles is: first make the colored grains of imitated sandstone, then mix, press and sinter the colored grains and auxiliary materials to make finished ceramic tiles. Among them, the production of imitation sandstone color particles includes adding colorants such as feldspar, porcelain sand, quartz sand, clay, etc., and water to a certain fineness through ball milling, and then making the mud into particles through high-temperature heat exchange. [0003] The disadvantages of such a process are: [0004] 1. High cost: the imitation sandstone exterior wall brick products are the same outside and inside, which wastes resources and increases the cost of raw materials; ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B30/00C04B41/86
Inventor 卫靖
Owner 重庆歌德陶瓷玛赛克制造有限公司
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