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Lightweight wallboard manufactured by utilizing paper mill sludge and manufacturing method thereof

A paper-making sludge and lightweight wallboard technology, which is applied in the field of lightweight wallboards, can solve the problems of poor compressive strength, insufficient compressive strength, high shrinkage rate of light-weight wallboards, etc., and achieve high compressive strength , low cost, excellent physical and mechanical properties

Active Publication Date: 2012-01-25
广东春天生态科技集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the above lightweight wallboards have high shrinkage rate and poor compressive strength, especially the compressive strength is far from meeting the requirements, so they cannot be used in occasions with high compressive requirements.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] A lightweight wallboard made from papermaking sludge, comprising the following raw materials in parts by weight: 50 parts of papermaking sludge, 30 parts of construction waste, 40 parts of potassium feldspar powder, 10 parts of fly ash, 10 parts of expanded perlite, 40 parts of cement.

[0047] The construction waste was taken from a construction site in Dongguan, mainly consisting of 5 parts of bricks, 5 parts of soil and 20 parts of concrete blocks.

[0048] Papermaking sludge was taken from a paper mill in Dongguan.

[0049] The particle size of potassium feldspar powder is below 100 mesh.

[0050] Fly ash is desulfurized fly ash.

[0051] The cement is ordinary Portland cement.

[0052] A method for manufacturing a lightweight wallboard made from papermaking sludge, comprising the following steps:

[0053] a. Crush the construction waste of the above-mentioned formula amount to below 200 mesh, mix it with the paper-making sludge and potassium feldspar powder of ...

Embodiment 2

[0059] A lightweight wallboard made from papermaking sludge, comprising the following raw materials in parts by weight: 50 parts of papermaking sludge, 50 parts of construction waste, 50 parts of potassium feldspar powder, 10 parts of fly ash, 30 parts of expanded perlite, 60 parts of cement.

[0060] Papermaking sludge was taken from a paper mill in Dongguan.

[0061] The construction waste was taken from a construction site in Shenzhen, mainly consisting of 10 parts of bricks, 5 parts of tiles, 5 parts of stones, and 30 parts of concrete blocks.

[0062] The particle size of potassium feldspar powder is below 100 mesh.

[0063] Fly ash is desulfurized fly ash.

[0064] The cement is ordinary Portland cement.

[0065] A method for manufacturing a lightweight wallboard made from papermaking sludge, comprising the following steps:

[0066] a. Crush the construction waste of the above-mentioned formula amount to below 200 mesh, mix it with the paper-making sludge and potassi...

Embodiment 3

[0072] A lightweight wallboard made from papermaking sludge, comprising the following raw materials in parts by weight: 55 parts of papermaking sludge, 35 parts of construction waste, 45 parts of potassium feldspar powder, 20 parts of fly ash, 15 parts of expanded perlite, 45 parts of cement.

[0073] Papermaking sludge was taken from a paper mill in Dongguan.

[0074] The construction waste was taken from a construction site in Guangzhou, mainly consisting of 5 parts of bricks, 5 parts of stones, 5 parts of soil and 20 parts of concrete blocks.

[0075] The particle size of potassium feldspar powder is below 100 mesh.

[0076] Fly ash is desulfurized fly ash.

[0077] The cement is ordinary Portland cement.

[0078] A method for manufacturing a lightweight wallboard made from papermaking sludge, comprising the following steps:

[0079] a. Crush the construction waste of the above-mentioned formula amount to below 200 mesh, mix it with the paper-making sludge and potassium...

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Abstract

The invention belongs to the technical field of lightweight wallboards and in particular relates to a lightweight wallboard manufactured by utilizing paper mill sludge and a manufacturing method thereof. The lightweight wallboard is manufactured from the following raw materials in parts by weight: 50-60 parts of paper mill sludge, 30-50 parts of construction wastes, 40-60 parts of potassium feldspar powder, 10-40 parts of fly ash and 40-60 parts of cement. The adopted paper mill sludge dispenses with dehydration and drying and can be used directly, therefore the energy is saved, the cost is low and the production efficiency is high; the manufactured lightweight wallboard has low shrinkage, light weight and high compression strength; the compression strength is as high as 60-120MPa; the lightweight wallboard has better physical and mechanical properties than the common natural stones; and plenty of construction wastes, paper mill sludge and fly ash are used, therefore the manufactured product has low cost and high economic benefit, and the method not only can be used for turning wastes into wealth, but also is beneficial to reduction of environmental pollution and has obvious economic and social benefits.

Description

technical field [0001] The invention belongs to the technical field of lightweight wallboards, in particular to a lightweight wallboard made from papermaking sludge and a manufacturing method thereof. Background technique [0002] In order to meet the different needs of the construction market, wall materials such as thermal insulation wall panels, sound insulation wall panels, exterior wall panels, and decorative wall panels have appeared on the market. The country and localities and relevant departments have clearly stipulated that wallboard should be listed as a new type of wall material that is mainly supported for development. The location of the wallboard is different, and its raw material composition and production process requirements are also different. Multiple varieties and serialization are the needs of the development of the situation. [0003] At present, in the production of existing light wall materials in China, Chinese invention patent ZL200610070220.7 int...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/04C04B18/30
CPCY02W30/91
Inventor 林小明
Owner 广东春天生态科技集团有限公司
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