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Super wear-resistant rubber-plastic conveyer belt

A conveyor belt, ultra-wear-resistant technology, applied in the field of conveyor belts, can solve the problems of inner core wear and damage, poor wear resistance of cover rubber, affecting the quality and service life of rubber conveyor belts, and achieve good low-temperature performance.

Inactive Publication Date: 2011-08-10
HENGSHUI QIXING RUBBER
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the rubber conveyor belt formed by covering the two sides of the middle core layer with the cover rubber layer prepared from natural rubber and regenerated rubber, due to the poor wear resistance of the cover rubber, it is very easy to cause the inner core to be intact and the outer rubber working surface to be damaged. The phenomenon of wear and tear makes the rubber conveyor belt unusable and scrapped
Seriously affect the quality and service life of the rubber conveyor belt

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] First, take 40 parts by weight of natural rubber and masticate at 40°C for 20 minutes; place the masticated rubber at 20°C for 8 hours; then mix 65 parts by weight of butadiene rubber and 3 parts by weight High styrene, 65 parts by weight of high wear-resistant carbon black, 4 parts by weight of No. 40 motor oil, 1.0 parts by weight of antioxidant D, 1.2 parts by weight of antioxidant A, 1.5 parts by weight of antioxidant 4010NA, 3.0 parts by weight Zinc oxide, 2.0 parts by weight of stearic acid, and 1.2 parts by weight of accelerator NOBS were added to the internal mixer for mixing at 130°C for 20 minutes; the raw material after the internal mixing was added with 2.2 parts by weight of sulfur, After mixing at a temperature of 45°C, the sheet is loaded according to the specifications; the specifications of the conveyor belt material are vulcanized at a temperature of 150°C and a pressure of 15Mpa for 20 minutes to obtain a super wear-resistant rubber-plastic conveyor bel...

Embodiment 2

[0016] First, take 45 parts by weight of natural rubber and masticate at a temperature of 50°C for 25 minutes; place the masticated rubber at room temperature at 25°C for 9 hours; then mix 55 parts by weight of butadiene rubber and 6 parts by weight High styrene, 68 parts by weight of high wear-resistant carbon black, 5 parts by weight of No. 40 motor oil, 1.2 parts by weight of antioxidant D, 1.5 parts by weight of antioxidant A, 1.2 parts by weight of antioxidant 4010NA, 3.2 parts by weight Zinc oxide, 1.8 parts by weight of stearic acid, and 1.3 parts by weight of accelerator NOBS were added to the internal mixer for mixing at a temperature of 135°C for 15 minutes; 2.5 parts by weight of sulfur was added to the raw material after the banburying process. After mixing at a temperature of 40°C, the sheet is loaded according to the specifications; the specifications of the conveyor belt material are vulcanized at a temperature of 145°C and a pressure of 16Mpa for 25 minutes to ob...

Embodiment 3

[0018] First, take 43 parts by weight of natural rubber and masticate at 55°C for 22 minutes; place the masticated rubber at 22°C for 10 hours; then mix 60 parts by weight of butadiene rubber and 6 parts by weight. High styrene, 70 parts by weight of high wear-resistant carbon black, 3 parts by weight of No. 40 motor oil, 1.5 parts by weight of antioxidant D, 1.0 parts by weight of antioxidant A, 1.0 parts by weight of antioxidant 4010NA, 3.5 parts by weight Zinc oxide, 1.6 parts by weight of stearic acid, 1.4 parts by weight of accelerator NOBS were added to the internal mixer and mixed at a temperature of 133°C for 17 minutes; the raw material after the banbury was added with 2.0 parts by weight of sulfur and sulfur. After mixing at a temperature of 43°C, the sheet is loaded according to the specifications; the specifications of the conveyor belt material are vulcanized at a temperature of 140°C and a pressure of 17Mpa for 22 minutes to obtain a super wear-resistant rubber-pla...

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Abstract

The invention belongs to the technical field of conveyor belts and particularly discloses a super wear-resistant rubber-plastic conveyer belt. The technical scheme for forming the conveyor belt is as follows: plasticating natural rubber, butadiene rubber, high styrene, high abrasion furnace black, 40# engine oil, an antiager D, antiager A, antiager 4010NA, zinc oxide, stearic acid, an accelerator NOBS and 2.0-2.5 parts by weight of sulphur powder; curing, banburying, performing open mixing, and vulcanizing to produce the super wear-resistant rubber-plastic conveyer belt. The conveyer belt has the advantages of good wear resistance and low temperature performance; and tests prove that the wear loss of the conveyer belt is no more than 120mm<3>, the tensile strength is more than 21MPa, and the elongation rate is more than 440%.

Description

Technical field [0001] The invention relates to the technical field of conveyor belts, and specifically discloses a super wear-resistant rubber-plastic conveyor belt. Background technique [0002] The rubber conveyor belt is composed of a middle core layer and a cover film layer covering both sides of it. It is mainly used for short-distance transportation of grain and sand. At present, the cover film layer covering both sides of the conveyor belt used is made of ordinary natural rubber and regenerated rubber, and is equipped with stearic acid, pine gum oil, antioxidant, zinc oxide, reinforcing carbon black, etc. It is prepared by mixing, unloading and vulcanizing processes. However, the rubber conveyor belt composed of a cover film layer made of natural rubber and reclaimed rubber and other materials covering both sides of the middle core layer is very easy to cause the inner core to be intact and the outer rubber working surface due to the poor wear resistance of the cover fil...

Claims

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Application Information

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IPC IPC(8): C08L9/00C08L7/00C08L25/06C08K13/02C08K3/04C08K3/22C08K5/09C08K3/06B65G15/32B29C35/02
Inventor 王广宇许书森
Owner HENGSHUI QIXING RUBBER
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