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CNC (Computer Numerical Control) four-axis full-automatic foam die-free forming machine

A fully automatic, forming machine technology, applied in metal processing, etc., can solve the problems of increased production cost, high packaging cost, low labor efficiency, etc., and achieve the effect of precise processing, high processing precision and high processing efficiency

Active Publication Date: 2012-05-23
常州市新罗特数控机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are several forms of foam molding: one is foam molding through a special mold, but the problem with this foam molding is that it is suitable for mass production, and the packaged products are in the stage of development and trial production or small batch production, or It is a customized product and the production quantity is not very large. If the foam packaging material is made by a special mold, a relatively high packaging cost will be incurred, and once the packaged product is terminated or the production variety is changed or the product is updated Finally, it will cause great waste and cost increase due to the inability to use the special mold. Therefore, this special mold molding has been gradually replaced by the second type of molding machine, that is, the mold-free molding machine; the second type is currently commonly used The two mold-free molding machines do not require special molds, and the foam is processed and formed by heating the heating wire connected to the heating wire transformer. One of the foam-free molding machines is a simple manual foam-free molding machine. This kind of manual foam-free molding machine can only realize the Z-up and down movement of the processing head equipped with the heating wire, and it needs manual operation to make the processed foam move on the workbench. This kind of manual foam-free molding machine can only process relatively simple The rectangular shape or straight line cutting, and the manual operation molding accuracy is relatively low, the quality of the processed packaging foam is relatively poor, the labor efficiency is low, and the labor intensity of the workers is high. Adapt to the requirements of modernization and scale; another type of foam free molding machine is a two-dimensional CNC free molding machine, that is, a two-dimensional computer numerical control free molding machine, including a numerical control computer, a heating wire transformer and a heating wire, and a It includes a bed, a workbench, a column and a beam, and also includes a Z-direction sliding device. The Z-direction sliding device of the computer numerical control mold-free forming machine is set on the column, and the workbench is fixed. Two-dimensional molding is realized through computer program control. There are only two axial linear movements in the X and Z directions. Therefore, the defect of this CNC mold-free forming machine is that its heating wire must pass through the foam material, and it can only process through-holes with geometric dimensions, which cannot meet the processing of complex geometric shapes in the packaging industry.

Method used

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  • CNC (Computer Numerical Control) four-axis full-automatic foam die-free forming machine
  • CNC (Computer Numerical Control) four-axis full-automatic foam die-free forming machine
  • CNC (Computer Numerical Control) four-axis full-automatic foam die-free forming machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] like Figures 1 to 6 As shown, a CNC four-axis automatic foam-free molding machine includes a numerical control computer, a heating wire transformer 54 and a heating wire 64, a bed 5, a workbench 42, a column 6 and a beam 8, and There is a Z-direction sliding device 73, the workbench 42 is set on the bed 5, the beam 8 is suspended above the workbench 42 through two columns 6 at both ends, the beam 8 is connected with the column 6 through the beam bottom plate 7, and the beam 8 is An X-direction sliding device 71 is provided, and the heating wire transformer 54 is connected with the heating wire 64 to make the heating wire 64 generate heat. It also includes a Y-direction sliding device 72 and a heating wire rotating working assembly 74 . The processed workpiece fixture 67, wherein:

[0024] Y to slide device 72 comprises Y to motor 62, Y to slide plate 38, Y to slide block 36, Y to garden guide rail 37, Y to synchronous pulley 1, Y to synchronous belt 51, Y to synchrono...

Embodiment 2

[0033] like Figures 1 to 6 As shown, a CNC four-axis fully automatic foam-free molding machine, this embodiment is basically the same as Embodiment 1, the difference is the spindle motor 59, X-direction motor 48, Y-direction motor 62 and Z-direction motor 49 All are servo motors, and the servo motors are AC servo motors. That is, the axial movement in the X direction, the Y direction and the Z direction and the driving motor for the rotation of the fourth axis rotating shaft 20 provided with the heating wire 64 are all driven by a servo motor.

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Abstract

The invention relates to a foam forming machine, in particular to a CNC (Computer Numerical Control) four-axis full-automatic foam die-free forming machine which comprises a digital control computer, an electric heating wire transformer (54), an electric heating wire (64), a machine body (5), an operating platform (42), a stand column (6), a beam (8) and a Z-direction sliding device (73), whereinan X-direction sliding device (71) is arranged on the beam (8). The CNC four-axis full-automatic foam die-free forming machine also comprises a fixing device (67) for a workpiece to be processed on the operating platform (42). The workpiece to be processed moves linearly forth and back along the Y-axis direction, the electric heating wire (64) moves linearly left and right along the X-axis direction and moves linearly up and down along the Z-axis direction, and the electric heating wire (64) rotates. The invention has the advantages of simple structure, realization of processing various complicated shapes of foams, good processing quality, low cost and wide application range.

Description

technical field [0001] The invention relates to a foam molding machine, in particular to a CNC four-axis automatic mold-free molding machine. CNC is computer numerical control, and CNC molding machine is computer numerical control molding machine. CNC molding machine realizes multi-axis linkage processing through program control, so that the tool can automatically shape the workpiece according to the set shape. It is mainly suitable for the processing of rectangular, circular, triangular and other single or comprehensive geometric shapes of through holes or blind holes in foam materials in the packaging industry, and belongs to the technical field of foam processing equipment and equipment. Background technique [0002] Because the foam material has the advantages of lightness and good compression resistance, it can effectively prevent product damage and bumps during transportation and handling, and it can fix and protect the packaged products, and the cost is low. Therefore...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B26F3/12B26D5/08B26D7/01
Inventor 张明银
Owner 常州市新罗特数控机械有限公司
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