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Process for producing bauxite homogenized materials in rotary kiln

A production process and bauxite technology, which is applied in the field of rotary kiln production process of bauxite homogenizing material, can solve the problem of excessive powder, broken material, waste of resources, unable to meet the demand standards of bauxite homogenizing material products, etc. problems, to achieve the effect of improving thermal shock stability and significant economic benefits

Inactive Publication Date: 2011-01-19
SANMENXIA XINYANGSHAO SYNTHETIC MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If a rotary kiln is used to produce bauxite homogenized material, under the dynamic production conditions of rotary kiln rotation, coupled with rolling friction, the pulverization phenomenon is extremely serious, resulting in special powder and debris in the finished bauxite homogenized material Many, unable to meet the market demand standards for bauxite homogenizing material products
Therefore, at present, domestic manufacturers all use downdraft kiln, shuttle kiln and tunnel kiln to produce bauxite homogenized material, but the rotary kiln with large output, good energy saving and the most widely used cannot be used to produce bauxite homogenized material , resulting in a waste of resources

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A rotary kiln production process for bauxite homogenized material, comprising the following steps:

[0020] ① The bauxite raw ore is crushed by a jaw crusher and a double-roll crusher respectively, and then treated by an iron remover to obtain a material a with a particle size of 5mm;

[0021] ② Mix material a with water, sodium carboxymethyl starch, aluminum dihydrogen phosphate and polymerized AlCl 3 Mix and then ball mill in a wet ball mill for 5h to obtain mud b; the addition of sodium carboxymethyl starch is 0.3% of the weight of material a, the addition of aluminum dihydrogen phosphate is 0.3% of the weight of material a, and the polymerized AlCl 3 The addition is 0.2% of the weight of material a, and the addition of water is 30% of the weight of material a;

[0022] ③Dehydrate the mud material b in the mud filter for 5 minutes to obtain a mud cake, extrude the mud cake through a vacuum extruder with a vacuum degree of 0.07Mpa and cut it to obtain a mud cake, tra...

Embodiment 2

[0025] A rotary kiln production process for bauxite homogenized material, comprising the following steps:

[0026] ① The bauxite raw ore is crushed by a jaw crusher and a double-roll crusher respectively, and then treated by an iron remover to obtain a material a with a particle size of 1 mm;

[0027] ② Ingredients grinding: mix material a with water, sodium carboxymethyl starch, aluminum dihydrogen phosphate and polymerized AlCl 3 Mix and then ball mill in a wet ball mill for 8 hours to obtain mud b; the addition of sodium carboxymethyl starch is 0.6% of the weight of material a, the addition of aluminum dihydrogen phosphate is 0.1% of the weight of material a, and polymerize AlCl 3 The addition is 0.5% of the weight of material a, and the addition of water is 50% of the weight of material a;

[0028] ③ Dehydrate the mud material b in the mud filter for 15 minutes to obtain a mud cake, extrude the mud cake through a vacuum extruder with a vacuum degree of 0.2Mpa and cut it t...

Embodiment 3

[0031] A rotary kiln production process for bauxite homogenized material, comprising the following steps:

[0032] ① The bauxite raw ore is crushed by a jaw crusher and a double-roll crusher respectively, and then treated by an iron remover to obtain a material a with a particle size of 3 mm;

[0033] ② Ingredients grinding: mix material a with water, sodium carboxymethyl starch, aluminum dihydrogen phosphate and polymerized AlCl 3 Mix, and then ball mill in a wet ball mill for 6 hours to obtain mud b; the addition of sodium carboxymethyl starch is 0.4% of the weight of material a, the addition of aluminum dihydrogen phosphate is 0.3% of the weight of material a, polymerized AlCl 3 The addition is 0.3% of the weight of material a, and the addition of water is 40% of the weight of material a;

[0034] ③Dehydrate the mud material b in the mud filter for 10 minutes to obtain a mud cake, extrude the mud cake through a vacuum extruder with a vacuum degree of 0.14Mpa and cut it to ...

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Abstract

The invention relates to a process for producing bauxite homogenized materials in a rotary kiln, which comprises the following steps: (1) crushing raw bauxite ores, then carrying out deironing processing on the obtained raw bauxite ores so as to obtain a material a; (2) mixing the material a with water, sodium carboxymethyl starch, aluminium dihydrogen phosphate and polymeric AlCl3, then carrying out ball-milling on the obtained mixture so as to obtain a clay material b, wherein the amount of the sodium carboxymethyl starch is 0.3 to 0.6 percent of that of the material a, the amount of the aluminium dihydrogen phosphate is 0.1 to 0.3 percent of that of the material a, the amount of the polymeric AlCl3 is 0.2 to 0.5 percent of that of the material a, and the amount of the water is 30 to 50 percent of that of the material a; and (3) carrying out dehydration, molding and drying on the clay material b sequentially, and then sending the dehydrated, molded and dried clay material b to the rotary kiln to calcine so as to obtain the bauxite homogenized material. The method of the invention rewrites the history that the bauxite homogenized materials can not be produced in the rotary kiln, and the cost of bauxite homogenized material per ton can be reduced by **-**, therefore, the method of the invention has remarkable economic benefits.

Description

technical field [0001] The technology of the invention belongs to the field of refractory raw material production, and in particular relates to a rotary kiln production process of bauxite homogenized material. Background technique [0002] The production process of bauxite homogenized material is a new type of production process developed in my country's refractory raw materials in the past two years. The general production process is to grind, proportion, homogenize, shape and calcine the bauxite raw ore into homogeneous clinker. Because of its stable index and reliable performance, the composition can be artificially changed, and it can completely replace the traditional bauxite. clinker, while Al 2 o 3 The bauxite homogenizing material with high content can even be used instead of brown corundum and white corundum, and the cost performance is extremely high, so it can be quickly popularized and applied. [0003] Since bauxite is a barren refractory raw material with a ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/626
Inventor 黄克忠周红军张东方
Owner SANMENXIA XINYANGSHAO SYNTHETIC MATERIALS
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