Processing technique for manufacturing golden tobacco shreds

A processing technology, golden color technology, applied in the field of processing technology for making golden yellow shredded tobacco, can solve the problems of reduced tobacco leaf quality, browning of shredded leaf color, high heating temperature, etc., and achieve reduced aroma loss, reduced color browning, and The effect of reducing the return air temperature

Active Publication Date: 2011-01-19
ZHENGZHOU TOBACCO RES INST OF CNTC +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing flue-cured tobacco processing technology can meet the requirements of large-scale continuous production of cigarettes, but there are the following deficiencies: First, the appearance quality of cut tobacco is poor
The reason is that on the one hand, some of the tobacco leaves in the tobacco raw materials have poor appearance quality, which affects the appearance quality of the cut tobacco; The knife door pressure of the cutting machine is relatively high (0.2-0.4MPa), which causes browning of the shredded leaves; second, the processing intensity of the shredded shreds is high (the material is heated at a high temperature and takes a long time), which affects the sensory quality of the shredded tobacco
The return air temperature of the existing loose tobacco sheet moisture regain equipment is 55-75±3°C, and the processing time of the tobacco sheet is 4-6 minutes; Reduce the quality of tobacco leaves ("Cigarette Technology Specification" page 16, Central Literature Publishing House), the temperature of the cylinder wall of the shredded leaf drum drying equipment is 120-170 °C

Method used

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  • Processing technique for manufacturing golden tobacco shreds
  • Processing technique for manufacturing golden tobacco shreds

Examples

Experimental program
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Effect test

Embodiment

[0023] The tobacco leaf raw materials of a certain type of tobacco leaf group formula are sent to the leaf selection table for manual selection after the first moistening in the threshing and redrying plant, and the golden yellow or nearly golden tobacco leaves are selected according to the existing threshing and redrying The roasting process involves moistening the leaves for the second time, threshing the leaves, and air separation. The smoke sheets separated by the wind are mixed and then re-roasted and packaged. After 2 years of natural alcoholization, the silk production is carried out. The alcoholized smoked sheets are unpacked and sliced, and sent to low-strength loosening and dampening equipment for loosening and dampening treatment. The return air temperature of the loose moisture return is 45±1°C, the outlet moisture content is 16%±1%, and the treatment time is 3 minutes. The loosely rehydrated smoke sheets are sent to the photoelectric sorting machine to select agai...

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Abstract

The invention discloses a processing technique for manufacturing golden tobacco shreds. The technique is characterized by comprising the processes of tobacco leaf selection, low-strength loose moistening, tobacco sheet selection, low-temperature storage, low-moisture flexible shredding and low-temperature leaf shred drying. The technique has the advantages that: (1) the prepared tobacco shreds are golden and have good appearance quality; on the one hand, the tobacco leaves with poor appearance quality in the tobacco leaf raw material are removed by adopting the tobacco leaf and tobacco sheet selection processes so as to improve the purity of the golden tobacco leaves in the tobacco leaf raw material; on the other hand, the tobacco sheet moisture content during shredding and the knife door pressure of a shredder are reduced by adopting the low-moisture flexible shredding process so that the tobacco shreds producing brown stains after shredding are reduced; and (2) the prepared tobacco shreds have predominant fragrance and good sense quality. The tobacco sheets are treated by adopting the low-strength loose moistening, low-temperature storage and low-temperature drying processes so as to reduce the return air temperature of a tobacco sheet loose moistening device, the storage environment temperature, the leaf shred drying temperature and the tobacco sheet heating time and reduce the fragrance loss of the tobacco sheets during preparing the shreds.

Description

technical field [0001] The invention relates to the technical field of tobacco processing, in particular to a processing technology for making golden shredded tobacco. Background technique [0002] The color of tobacco shreds is closely related to its sensory quality, physical quality and chemical composition. Golden leaf silk has the characteristics of coordinated chemical composition, outstanding aroma, comfortable taste, good combustibility, high filling value, and strong resistance to crushing. Increasing the proportion of golden leaf shreds in cigarettes can improve the sensory quality and appearance quality of cigarettes, and improve the grade of cigarettes. [0003] The existing flue-cured tobacco leaf processing technology is to unpack, slice, loosen and regain moisture, feed, match leaves and store leaves, shred and dry the tobacco leaves after the initial roasting, after beating, re-roasting, packaging and aging and other processes to make shredded leaves that me...

Claims

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Application Information

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IPC IPC(8): A24B3/00A24B3/16A24B3/04A24B7/00A24B3/06A24B3/18
Inventor 姚光明李世勇乔学义许绍迅刘朝贤孟庆华李金学李春光丁美宙
Owner ZHENGZHOU TOBACCO RES INST OF CNTC
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